BACK DOOR GLASS REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed, installed, or replaced during the back door glass rermoval/installation are shown below.

Necessary procedure after parts removed/installed/replaced
Replacement Part or Procedure Necessary Procedures Effects/Inoperative when not Performed Link

  • Work that changes the angle of rear television camera assembly RH/LH such as removal/installation of the rear television camera assembly RH/LH

  • Replacement of the rear television camera assembly RH/LH

 Rear television camera view adjustment Panoramic view monitor system Click here

Note

For vehicles with a power back door, check that the power back does not operate before proceeding with work.

PROCEDURE


  1. REMOVE CENTER BACK DOOR GARNISH

    Click here

  2. REMOVE BACK DOOR SERVICE HOLE COVER LH (w/ Power Back Door)

    Click here

  3. REMOVE BACK DOOR SIDE GARNISH LH (w/o Power Back Door)

    Click here

  4. REMOVE BACK DOOR SIDE GARNISH LH (w/ Power Back Door)

    Click here

  5. REMOVE BACK DOOR SIDE GARNISH RH

    Click here

  6. REMOVE BACK DOOR INSIDE HANDLE

    Click here

  7. REMOVE SWITCH BEZEL (w/ Power Back Door)

    Click here

  8. REMOVE BACK DOOR TRIM BOARD ASSEMBLY

    Click here

  9. REMOVE BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY


    1. for ALPHARD:

      Click here

    2. for VELLFIRE:

      Click here

  10. DISCONNECT POWER BACK DOOR ROD (w/ Power Back Door)

    Click here

  11. REMOVE POWER BACK DOOR SENSOR ASSEMBLY LH (w/ Power Back Door)

    Click here

  12. REMOVE POWER BACK DOOR SENSOR ASSEMBLY RH (w/ Power Back Door)

    Tech Tips

    Use the same procedure described for the LH side.

  13. REMOVE REAR LIGHT ASSEMBLY LH


    1. for ALPHARD:

      Click here

    2. for VELLFIRE:

      Click here

  14. REMOVE REAR LIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  15. REMOVE REAR SPOILER

    Click here

  16. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY

    Click here

  17. REMOVE NO. 1 REAR SPOILER COVER

    Click here

  18. REMOVE REAR WIPER MOTOR GROMMET

    Click here

  19. REMOVE BACK DOOR GLASS

    Note


    • Be careful not to damage the back door glass when cutting as the back door glass spacers are installed to the back door glass.


    • The back door glass may fall while performing this procedure. Therefore, use suction cups to hold the back door glass from the outside of the vehicle.


    1. B006N0BC02
      B006PCE Protective Tape

      Put protective tape on the back door panel around the back door glass.

      Note

      When separating the back door glass from the vehicle, be careful not to damage the vehicle paint or interior/exterior ornaments.

    2. B006N7JC05
      *a Matchmark

      When reusing back door glass:


      1. Place adhesive tape on the back door glass and body panel and use a pen to place matchmarks for installation.

      2. Install the suction cups to the back door glass.

    3. B006NJDC03
      B006QOD Bolt
      B006LKF Connector

      Detach the clamp and claw.

    4. Disconnect the connector and remove the bolt.

    5. B006MVEC02
      *1 Window Glass Spacer
      *2 Back Window Glass Clip
      *a Piano Wire

      Insert a piano wire (approx. 0.6 mm) at the locations shown in the illustration.

    6. Tie objects that can serve as handles (for example, wooden blocks) to the wire ends.

    7. Pull on the ends of the piano wire alternately and leave the back door glass spacers when cutting through the adhesive.

      Note


      • Do not forcefully brush the piano wire against the back door glass.


      • Be careful as the piano wire will break if it crosses itself.

    8. Using suction cups, remove the back door glass.

      Note

      Make sure that the back door glass does not fall.