QUARTER WINDOW GLASS INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • A bolt without a torque specification is shown in the standard bolt chart.

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PROCEDURE


  1. INSTALL QUARTER WINDOW ASSEMBLY LH


    1. B006PIOC01
      *1 Vehicle Body
      B006PCE Adhesive

      Clean and shape the contact surface of the vehicle body.


      1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

        Note

        Be careful not to damage the vehicle body.

      2. Clean the contact surface of the vehicle body with cleaner.

        Tech Tips

        Even if all the adhesive has been removed, clean the vehicle body.

    2. Clean the outer edges of the quarter window assembly LH with non-residue solvent.

    3. Quarter window assembly LH preliminary installation procedures.


      1. Install the suction cups to a new quarter window assembly LH.

      2. Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

        Note


        • Do not apply too much Primer M.

        • Do not apply Primer M to the adhesive.

        • Be careful when applying primer to the panel joints and spot welds.

        • Allow the primer to dry for 3 minutes or more.

        • Throw away any leftover primer.

    4. Apply Primer G to the quarter window glass assembly LH in the locations shown in the illustration.

      B006P37C02
      *1 Quarter Window Glass Assembly LH - -
      *a Back Side of Quarter Window Assembly LH *b Adhesive Application Center Line
      B006PCE Primer G Application Area - -
      Standard
      Area Measurement
      a 7.0 mm (0.2756 in.)

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    5. Apply adhesive to the quarter window assembly LH.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. B006N59C94
        *1 Sealer Gun
        *2 Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard
        Area Specified Condition
        a 12.0 mm (0.4724 in.)
        b 8.0 mm (0.3150 in.)

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

    6. Load the sealer gun with the cartridge.

    7. Apply a bead of adhesive to the quarter window assembly LH in the locations shown in the illustration.

      B006OBZC02
      *a Back Side of Quarter Window Glass Assembly LH *b Adhesive Application Center Line
      B006PCE Adhesive - -
      Area
      Area Measurement
      a 8.0 mm (0.3150 in.)
      b 12.0 mm (0.4724 in.)

      Note

      Apply the adhesive after Primer G has been allowed to dry for 3 minutes or more.

    8. Using suction cups, attach the 4 clips to install the quarter window assembly LH.

      Note


      • Install the quarter window assembly LH after Primer M on the vehicle body has been allowed to dry for 3 minutes or more.

      • From the interior, check that the quarter window assembly LH is securely attached.

    9. Lightly press the quarter window assembly LH from outside the vehicle so that it is securely fit to the vehicle body.

      Tech Tips

      Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

    10. Using a scraper, remove any excess adhesive or apply as necessary.

      Tech Tips

      Apply adhesive up to the edge of the quarter window assembly LH.

      Note

      Do not drive the vehicle within the time written in the table below.

      Minimum Time
      Temperature Minimum Time Prior to Driving Vehicle
      35°C (95°F) 1 hour 30 minutes
      20°C (68°F) 5 hours
      5°C (41°F) 24 hours

    11. Remove any excess adhesive before it hardens.

    12. Hold the quarter window assembly LH in place securely with protective tape or equivalent until the adhesive hardens.

  2. CHECK FOR QUARTER WINDOW ASSEMBLY LH


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

    3. Remove any protective tape.

  3. INSTALL REAR COMBINATION LIGHT ASSEMBLY LH (for ALPHARD)

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  4. INSTALL REAR COMBINATION LIGHT ASSEMBLY LH (for VELLFIRE)

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  5. INSTALL REAR ROOF SIDE RAIL GARNISH LH

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  6. CONNECT POWER BACK DOOR ROD (w/ Power Back Door)

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  7. INSTALL BACK DOOR SIDE GARNISH LH (w/ Power Back Door)

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  8. INSTALL BACK DOOR SERVICE HOLE COVER LH (w/ Power Back Door)

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  9. INSTALL INNER UPPER ROOF SIDE GARNISH LH

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  10. INSTALL QUARTER LOCK PILLAR GARNISH LH

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  11. INSTALL REAR QUARTER TRIM PANEL ASSEMBLY LH

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  12. INSTALL ROPE HOOK ASSEMBLY

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  13. INSTALL NO. 2 LUGGAGE COMPARTMENT TRIM HOOK

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  14. INSTALL DECK SIDE GARNISH LH

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  15. INSTALL REAR UPPER NO. 2 FLOOR BOARD PLATE

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  16. INSTALL BACK DOOR SCUFF PLATE

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  17. INSTALL UTILITY BOX SUB-ASSEMBLY

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  18. INSTALL REAR NO. 3 FLOOR BOARD ASSEMBLY

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  19. INSTALL REAR NO. 2 FLOOR BOARD ASSEMBLY

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  20. INSTALL REAR NO. 1 FLOOR BOARD ASSEMBLY

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  21. INSTALL REAR DOOR SCUFF PLATE LH

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  22. INSTALL REAR NO. 2 SEAT ASSEMBLY

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  23. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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