WINDSHIELD GLASS INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

  • A bolt without a torque specification is shown in the standard bolt chart.

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PROCEDURE


  1. CLEAN WINDSHIELD GLASS


    1. B006OS5

      When reusing the windshield glass:

      Using a scraper, remove the stoppers, adhesive dam, moulding, adhesive and double-sided tape sticking to the windshield glass.

      Note

      Do not damage the windshield glass.

    2. Clean the outer edges of the windshield glass with non-residue solvent.

      Note

      Even if using a new windshield glass, clean it with non-residue solvent.

    3. B006OLQC03
      B006N8A Remove in this Direction

      for 2-piece Type:

      Remove the 2 windshield glass stoppers.

      Note

      Make sure to replace the installed windshield glass stoppers with new ones.

  2. INSTALL NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP

    Tech Tips


    • Perform the following procedure if replacing the No. 3 windshield outside moulding clip.

    • Use the same procedure for the other clips.


    1. B006OM0

      Install a No. 4 nose piece to an air riveter and then insert the mandrel part of a new No. 3 windshield outside moulding clip into the nose piece.

    2. Press the No. 3 windshield outside moulding clip against the installation hole perpendicularly and using an air riveter, install the No. 3 windshield outside moulding clip.

  3. INSTALL WINDSHIELD GLASS STOPPER


    1. B006RIXC03
      B006N8A Install in this Direction

      Install 2 new windshield glass stoppers to the vehicle body as shown in the illustration.

      Note

      Only 2-piece type windshield glass stoppers are supplied. Therefore, it is necessary to use the 2-piece type windshield glass stoppers even on vehicles with 1-piece type windshield glass stoppers.

  4. INSTALL NO. 2 WINDSHIELD GLASS STOPPER


    1. Apply glass primer to the No. 2 windshield glass stopper installation area on the windshield glass.

      Note

      Do not apply too much primer.

    2. Install 2 new No. 2 windshield glass stoppers to the windshield glass in the locations shown in the illustration.

      B006NWPC01
      *1 Windshield Glass *2 No. 2 Windshield Glass Stopper
      *a Back of Windshield Glass *b Ceramic Notch
      Standard
      Area Measurement
      a 14.1 mm (0.5551 in.)
      b 40.0 mm (1.575 in.)

      Note


      • Install the No. 2 windshield glass stopper after primer has been allowed to dry for 3 minutes or more.

      • Make sure to install the No. 2 windshield glass stopper in the correct orientation.

      Tech Tips

      The supplied No. 2 windshield glass stoppers are the 2-piece type. Therefore, it is necessary to use the 2-piece type No. 2 windshield glass stoppers on vehicles with the 1-piece type windshield glass stoppers.

  5. INSTALL UPPER WINDSHIELD OUTSIDE MOULDING


    1. Apply glass primer to the upper windshield outside moulding installation area on the windshield glass.

      Note

      Do not apply too much primer.

    2. When removing the peeling paper of a new upper windshield outside moulding, make sure that it does not contact the adhesive surface.

    3. Install the upper windshield outside moulding to the windshield glass in the location shown in the illustration.

      B006NDNC01
      *a Back of Windshield Glass *b Ceramic Notch
      Standard
      Area Measurement
      a 6.7 mm (0.2638 in.)

      Note

      Install the upper windshield outside moulding after primer has been allowed to dry for 3 minutes or more.

  6. INSTALL WINDSHIELD GLASS ADHESIVE DAM


    1. Apply glass primer to the windshield glass adhesive dam installation area on the windshield glass.

      Note

      Do not apply too much primer.

    2. When removing the peeling paper of a new windshield glass adhesive dam, make sure that it does not contact the adhesive surface.

      Note

      Install the windshield glass adhesive dam after primer has been allowed to dry for 3 minutes or more.

    3. Install the windshield glass adhesive dam to the windshield glass in the location shown in the illustration.

      B006QP9C01
      *a Back of Windshield Glass *b Ceramic Notch
      *c Windshield Glass Adhesive Dam Center Line - -

  7. INSTALL WINDSHIELD GLASS


    1. B006PIOC01
      *1 Vehicle Body
      B006PCE Adhesive

      Clean and shape the contact surface of the vehicle body.


      1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

        Note

        Be careful not to damage the vehicle body.

      2. Clean the contact surface of the vehicle body with cleaner.

        Tech Tips

        Even if all the adhesive has been removed, clean the vehicle body.

    2. Windshield glass preliminary installation procedures.


      1. Install the suction cups to the windshield glass.

      2. Temporarily place the windshield glass onto the vehicle body and set it so that the gap between the body and the upper portion and sides of the windshield glass is even.

      3. B006NU6C04
        *a Matchmarks

        When using a new windshield glass:

        Place adhesive tape on the windshield glass and body panel and use a pen to place matchmarks for installation.

        Note

        From the interior, check that the No. 2 windshield glass stopper and vehicle body are attached.

        Tech Tips

        When reusing a windshield glass, check the position of the matchmarks and make adjustments.

      4. Remove the windshield glass.

    3. Apply body primer to the exposed part of the vehicle body.

      Note


      • Do not apply too much primer.

      • Do not apply primer to the adhesive.

      • Be careful when applying primer to the panel joints and spot welds.

    4. Apply glass primer to the windshield glass in the locations shown in the illustration.

      B006MVOC01
      *1 No. 2 Windshield Glass Stopper *2 Upper Windshield Outside Moulding
      *3 Windshield Glass *4 Windshield Glass Adhesive Dam
      *a Back of Windshield Glass *b Adhesive Application Center Line
      B006PCE Glass Primer Application Area - -
      Standard
      Area Measurement
      a 11.0 mm (0.4331 in.) or more
      b 19.0 mm (0.7480 in.) or more

      Note

      Do not apply too much primer.

    5. B006N59C94
      *1 Sealer Gun
      *2 Nozzle

      Cut off the tip of a cartridge nozzle as shown in the illustration.

      Standard
      Area Measurement
      a 12.0 mm (0.4724 in.)
      b 8.0 mm (0.3150 in.)

    6. Load a sealer gun with the cartridge.

    7. Apply a bead of adhesive to the location shown in the illustration.

      Note

      Apply the adhesive after primer has been allowed to dry for 3 minutes or more.

      B006MT1C01
      *a Back of Windshield Glass *b Adhesive Application Center Line
      B006PCE Adhesive - -
      Standard
      Area Measurement
      a 8.0 mm (0.3150 in.)
      b 12.0 mm (0.4724 in.)
      c 9.5 mm (0.3740 in.)
      d 6.2 mm (0.2441 in.)
      e 4.0 mm (0.1575 in.)

    8. Install windshield glass


      1. Using suction cups, position the windshield glass so that the matchmarks are aligned and install the windshield glass.

        Note

        Install the windshield glass after primer on the vehicle body has been allowed to dry for 3 minutes or more.

      2. Lightly press the front surface of the windshield glass so that it is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. Using a scraper, remove any excess adhesive or apply as necessary.

        Tech Tips

        Apply adhesive up to the edge of the windshield glass.

        Note

        Do not drive the vehicle within the time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

      4. Remove any excess adhesive before it hardens.

      5. Hold the windshield glass in place securely with protective tape or equivalent until the adhesive hardens.

    9. w/ Windshield Deicer System:

      Connect the connector.

  8. CHECK FOR LEAKS AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

    3. Remove any protective or adhesive tape.

  9. INSTALL TELEVISION ANTENNA ASSEMBLY (for Navigation Receiver Type)

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  10. INSTALL FRONT ROOF HEADLINING TRIM SUB-ASSEMBLY


    1. for Normal Roof:

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    2. for Sliding Roof:

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  11. INSTALL RAIN SENSOR (w/ Rain Sensor)

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  12. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ Digital Inner Mirror)

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  13. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)

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  14. INSTALL VISOR HOLDER

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  15. INSTALL VISOR ASSEMBLY LH

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  16. INSTALL VISOR ASSEMBLY RH

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  17. INSTALL VISOR BRACKET COVER LH

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  18. INSTALL VISOR BRACKET COVER RH

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  19. INSTALL MAP LIGHT ASSEMBLY


    1. for LED Type:

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    2. for Bulb Type:

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  20. INSTALL ASSIST GRIP SUB-ASSEMBLY

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  21. INSTALL DOOR SCUFF PLATE ASSEMBLY LH

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  22. INSTALL DOOR SCUFF PLATE ASSEMBLY RH

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  23. INSTALL COWL SIDE TRIM BOARD LH

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  24. INSTALL COWL SIDE TRIM BOARD RH

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  25. INSTALL LOWER FRONT PILLAR GARNISH LH

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  26. INSTALL LOWER FRONT PILLAR GARNISH RH

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  27. INSTALL FRONT PILLAR GARNISH LH

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  28. INSTALL FRONT PILLAR GARNISH RH

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  29. INSTALL PILLAR ASSIST GRIP ASSEMBLY

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  30. INSTALL ASSIST GRIP PLUG

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  31. INSTALL NO. 1 ROOF DRIP SIDE FINISH MOULDING CLIP


    1. Install the 5 No. 1 roof drip side finish moulding clips to the roof drip side finish moulding LH.

      Tech Tips

      Use the same procedure for both No. 1 roof drip side finish moulding clips.

  32. INSTALL ROOF DRIP SIDE FINISH MOULDING LH


    1. B006NDMC02
      B006N8A Install in this Direction

      Attach the claw of the roof drip side finish moulding LH in the direction indicated by the arrow.

    2. B006OQGC02
      B006QOD Install in this Order

      Attach the claw of the No. 1 windshield outside moulding clip to the No. 3 windshield outside moulding clip in the direction and order indicated by the arrow shown in the illustration to install the front drip side finish moulding LH.

  33. INSTALL ROOF DRIP SIDE FINISH MOULDING RH

    Tech Tips

    Use the same procedure for the LH side.

  34. INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING LH

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  35. INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING RH

    Tech Tips

    Use the same procedure described for the LH side.

  36. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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  37. INSTALL COWL WATER EXTRACT SHIELD LH

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  38. INSTALL COWL WATER EXTRACT SHIELD RH

    Tech Tips

    Use the same procedure for the LH side.

  39. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

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  40. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

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  41. INSTALL WINDSHIELD WIPER ARM COVER

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  42. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  43. CHECK WINDSHIELD GLASS


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.