CONDENSER INSTALLATION

PROCEDURE


  1. INSTALL NO. 1 COOLER CONDENSER CUSHION


    1. B006O0GC02
      B006N8A Install in this Direction

      Install the 4 No. 1 cooler condenser cushions.

  2. INSTALL COOLER CONDENSER ASSEMBLY


    1. B006LN5C01
      B006N8A Install in this Direction

      Insert the cooler condenser assembly from the top.

      Tech Tips

      If the cooler condenser assembly is replaced with a new one, add compressor oil to the new cooler condenser assembly.

      Capacity
      40 cc (1.35 fl.oz)
      Compressor Oil
      ND-OIL 8 or equivalent

  3. INSTALL NO. 2 FAN SHROUD (for 2GR-FE)

    Click here

  4. INSTALL NO. 2 FAN SHROUD (for 2AR-FE)

    Click here

  5. INSTALL HOOD LOCK SUPPORT BRACE SUB-ASSEMBLY

    Click here

  6. INSTALL RADIATOR UPPER SUPPORT SUB-ASSEMBLY (for 2GR-FE)

    Click here

  7. INSTALL RADIATOR UPPER SUPPORT SUB-ASSEMBLY (for 2AR-FE)

    Click here

  8. CONNECT NO. 1 WATER BY-PASS PIPE


    1. B006P5E

      Connect the No. 1 water by-pass pipe with the 2 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
    2. B006PM3

      Connect the No. 1 cooler refrigerant suction hose with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  9. INSTALL NO. 2 FRONT BUMPER SIDE SEAL RH (for 2GR-FE)


    1. for ALPHARD:

      Click here

    2. for VELLFIRE:

      Click here

  10. INSTALL NO. 2 FRONT BUMPER SIDE SEAL RH (for 2AR-FE)


    1. for ALPHARD:

      Click here

    2. for VELLFIRE:

      Click here

  11. INSTALL NO. 2 FRONT BUMPER SIDE SEAL LH (for 2GR-FE)


    1. for ALPHARD:

      Click here

    2. for VELLFIRE:

      Click here

  12. INSTALL NO. 2 FRONT BUMPER SIDE SEAL LH (for 2AR-FE)


    1. for ALPHARD:

      Click here

    2. for VELLFIRE:

      Click here

  13. INSTALL NO. 1 AIR CLEANER INLET (for 2GR-FE)

    Click here

  14. INSTALL NO. 1 AIR CLEANER INLET (for 2AR-FE)

    Click here

  15. INSTALL HOOD LOCK ASSEMBLY (for LHD)

    Click here

  16. INSTALL HOOD LOCK ASSEMBLY (for RHD)

    Click here

  17. INSTALL BATTERY CLAMP SUB-ASSEMBLY


    1. B006LNP

      Install the battery clamp sub-assembly with the bolt and nut.

      Torque:
      Nut
      4.9 N*m  { 50 kgf*cm, 43 in.*lbf }
      Bolt
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    2. Attach the clamp to connect the battery positive terminal.

  18. CONNECT NO. 2 AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY


    1. B006R7O

      Remove the vinyl tape from the No. 2 air conditioner tube and accessory assembly and the connecting part of the cooler condenser assembly.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the No. 2 air conditioner tube and accessory assembly.

      Compressor Oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the No. 2 air conditioner tube and accessory assembly.

      Note

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    4. Connect the No. 2 air conditioner tube and accessory assembly to the cooler condenser assembly with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  19. CONNECT NO. 3 AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY (for 2GR-FE)


    1. B006LJ6

      Remove the vinyl tape from the No. 3 air conditioner tube and accessory assembly and the connecting part of the cooler condenser assembly.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the No. 3 air conditioner tube and accessory assembly.

      Compressor Oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the No. 3 air conditioner tube and accessory assembly.

      Note

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    4. Connect the No. 3 air conditioner tube and accessory assembly to the cooler condenser assembly with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  20. CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE (for 2AR-FE)


    1. B006M56

      Remove the vinyl tape from the No. 1 cooler refrigerant discharge hose and the connecting part of the cooler condenser assembly.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the No. 1 cooler refrigerant discharge hose.

      Compressor Oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the No. 1 cooler refrigerant discharge hose.

      Note

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    4. Connect the No. 1 cooler refrigerant discharge hose to the condenser assembly with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  21. INSTALL FRONT BUMPER ASSEMBLY (for ALPHARD)

    Click here

  22. INSTALL FRONT BUMPER ASSEMBLY (for VELLFIRE)

    Click here

  23. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

    Click here

  24. WARM UP ENGINE

    Click here

  25. INSPECT FOR REFRIGERANT LEAK

    Click here

  26. INSPECT HOOD SUB-ASSEMBLY

    Click here

  27. ADJUST HOOD SUB-ASSEMBLY

    Click here