REAR NO. 1 SEAT ASSEMBLY(for Manual Captain Seat) REASSEMBLY

CAUTION / NOTICE / HINT

CAUTION:

When working with sharp areas such as the rear No. 1 seat assembly frame, wear protective gloves to prevent injury to your hands.

Tech Tips

The procedure listed below is for the RH side. Use the same procedure for the RH and LH sides, unless otherwise specified.

PROCEDURE


  1. INSTALL NO. 1 SEAT LEG SUB-ASSEMBLY RH

  2. INSTALL REAR SEAT LOCK ASSEMBLY (for Super Long Slide Seat)


    1. A01UE3Q

      Install the rear seat lock assembly with the 2 nuts.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  3. INSTALL REAR SEAT CUSHION BRACKET


    1. A01UFG8

      Install the rear seat cushion bracket.

  4. INSTALL NO.1 SEAT CUSHION FRAME SUB-ASSEMBLY RH


    1. A01UFFG

      Install the No. 1 seat cushion frame sub-assembly RH with the 7 nuts.

      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }

  5. INSTALL REAR SEAT LOCK HOOK RH


    1. A01UCHH

      Install the rear seat lock hook RH with the 2 bolts.

      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }

  6. INSTALL NO. 1 SEATBACK FRAME SUB-ASSEMBLY RH


    1. A01UEL0C01
      *1 TORX Bolt
      *2 Bolt

      Temporarily install the No. 1 seatback frame sub-assembly RH with the 2 "TORX" bolts and 2 bolts.

    2. Using a T55 "TORX" socket wrench, install the No. 1 seatback frame sub-assembly RH with the 2 TORX bolts.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

      Tech Tips

      Tighten the bolts while pushing the No. 1 seatback frame sub-assembly RH in the direction of the arrow shown in the illustration.

    3. Tighten the 2 bolts.

      Torque:
      42 N・m  { 428 kgf・cm }

      Tech Tips

      In the same way as when tightening the "TORX" bolts, tighten the bolts while pushing the No. 1 seatback frame sub-assembly RH in the direction of the arrow shown in the illustration.

  7. INSTALL REAR SEAT LOCK CONTROL CABLE (for Super Long Slide Seat)


    1. Connect the cable end by turning it in the direction of the arrow in the illustration and attach the casing cap.

      A01UCM5C01
      *1 Cable End B006N8A Install in this Direction
      *a Cable Positioning Tape (Pink) - -

      Tech Tips

      Install the green casing cap middle bar (third bar).

    2. Attach the clamp and install the cable tie to areas with cable positioning tape, and then install the rear seat lock control cable.

  8. INSTALL SEAT TRACK CONTROL CABLE ASSEMBLY


    1. Connect the cable end by turning them in the direction of the arrows in the illustration.

    2. Attach the casing cap and install the seat track control cable assembly.

      A01UCN4C01
      *A for RH Side *B for LH Side
      *1 Cable End B006N8A Install in this Direction

      Tech Tips

      Install the natural-colored casing cap (first bar).

  9. INSTALL REAR NO. 1 SEAT LOCK CABLE ASSEMBLY


    1. Connect the 2 cable ends by turning them in the direction of the arrows in the illustration.

    2. Attach the 2 casing cap and install the rear No. 1 seat lock cable assembly.

      A01UEJMC01
      *1 Cable End B006N8A Install in this Direction

      Tech Tips


      • Install the *a blue casing cap (first bar).

      • Install the *b orange casing cap (first bar).

  10. INSTALL RECLINING ADJUSTING CABLE ASSEMBLY


    1. Connect the 2 cable ends by turning them in the direction of the arrows in the illustration.

    2. Attach the 2 casing cap and install the reclining adjusting cable assembly.

      A01UDWAC01
      *1 Cable End B006N8A Install in this Direction

      Tech Tips


      • Install the *a natural-colored casing cap (first bar).

      • Install the *b pink casing cap (first bar).

  11. INSTALL SEAT TRACK CONTROL CABLE ASSEMBLY


    1. Connect the 2 cable ends by turning them in the direction of the arrows in the illustration.

    2. Attach the 2 casing cap and install the seat track control cable assembly.

      A01UCK7C01
      *1 Cable End B006N8A Install in this Direction

      Tech Tips


      • Install the *a pink casing cap (first bar)

      • Install the *b yellow casing cap (first bar).

  12. INSTALL REAR NO. 1 SEAT TRACK CONTROL CABLE ASSEMBLY LH


    1. Connect the 3 cable ends by turning them in the direction of the arrows in the illustration.

    2. Attach the 3 casing cap and install the rear No. 1 seat track control cable assembly LH.

      A01UCLAC01
      *1 Cable End B006N8A Install in this Direction

      Tech Tips


      • Install the *a orange casing cap (first bar).

      • Install the *b gray casing cap (first bar).

      • Install the *c orange casing cap (first bar).

    3. for Seat RH Side


      1. Install 4 new cable ties to the areas with positioning tape on the cables.

        A01UCJ9C01
        *1 Rear No. 1 Seat Track Control Cable Assembly LH *2 Reclining Adjusting Cable Assembly
        *3 Seat Track Control Cable Assembly *4 Seat Track Control Cable Assembly
        *5 Rear No. 1 Seat Lock Cable Assembly - -
        *a Cable Positioning Tape (White) *Only ottoman cable is red *b Cable Positioning Tape (Yellow) *Only one for ottoman cable has protector
        *c Cable Positioning Tape (Light Blue) *d Cable Positioning Tape (Pink)

    4. for Seat LH Side


      1. Install 4 new cable ties to the areas with positioning tape on the cables.

        A01UCD1C01
        *1 Rear No. 1 Seat Track Control Cable Assembly LH *2 Reclining Adjusting Cable Assembly
        *3 Seat Track Control Cable Assembly *4 Seat Track Control Cable Assembly
        *5 Rear No. 1 Seat Lock Cable Assembly - -
        *a Cable Positioning Tape (White) *Only one for ottoman cable has protector *b Cable Positioning Tape (Yellow) *Only ottoman cable is red
        *c Cable Positioning Tape (Light Blue) *d Cable Positioning Tape (Pink)

  13. INSTALL REAR SEATBACK SPRING DAMPER RH


    1. A01UCHV

      Install the rear seatback spring damper RH with the 2 nuts.

      Torque:
      14.5 N*m  { 148 kgf*cm, 11 ft.*lbf }

  14. INSTALL REAR SEAT SHOULDER BELT HOLE COVER RH


    1. A01UEQBC01
      B006N8A Install in this Direction

      Move the rear seat shoulder belt hole cover RH in the direction indicated by the arrow shown in the illustration and insert the guide

    2. Attach the claw and install the rear seat shoulder belt hole cover RH.

  15. INSTALL NO. 1 SEAT 3 POINT TYPE BELT ASSEMBLY RH

    Click here

  16. INSTALL REAR SEAT SHOULDER BELT HOLE COVER RH


    1. A01UCN3

      Attach the claw and install the rear seat shoulder belt hole cover RH.

  17. INSTALL REAR NO. 1 SEAT RECLINING ADJUSTER INSIDE COVER


    1. A01UEE0

      Insert the guide and install the rear No. 1 seat reclining adjuster inside cover.

  18. INSTALL REAR NO. 1 SEAT RECLINING ADJUSTER INSIDE COVER


    1. A01UE4D

      Insert the guide and claw and install the rear No. 1 seat reclining adjuster inside cover.

  19. INSTALL REAR NO. 1 SEAT RECLINING ADJUSTER INSIDE COVER


    1. A01UEY8

      Insert the guide and temporarily install the reclining adjuster inside cover LH (for Rear No. 1 Seat).

    2. Install the rear No. 1 seat reclining adjuster inside cover with the 2 screws.

  20. INSTALL REAR NO. 1 SEAT RECLINING ADJUSTER INSIDE COVER


    1. A01UE16

      Install the rear No. 1 seat reclining adjuster inside cover with the clip.

  21. INSTALL REAR NO. 1 SEAT RECLINING ADJUSTER INSIDE COVER


    1. A01UEW9

      Attach the claw and install the rear No. 1 seat reclining adjuster inside cover.

  22. INSTALL REAR NO. 1 SEAT RECLINING ADJUSTER INSIDE COVER


    1. A01UFF4

      Insert the guide and install the rear No. 1 seat reclining adjuster inside cover.

  23. INSTALL REAR NO. 1 SEAT RECLINING ADJUSTER INSIDE COVER


    1. A01UD81

      Attach the claw and guide and install the rear No. 1 seat reclining adjuster inside cover.

    2. Install the screw.

  24. INSTALL REAR NO. 1 SEAT RECLINING ADJUSTER INSIDE COVER


    1. A01UEEE

      Insert the guide and install the rear No. 1 seat reclining adjuster inside cover.

  25. INSTALL REAR SEAT FOOTREST ADJUSTER ASSEMBLY


    1. A01UDS5C01
      *1 Cable End
      B006N8A Install in this Direction

      Install the rear seat footrest adjuster assembly with the 4 nuts.

      Torque:
      22 N*m  { 224 kgf*cm, 16 ft.*lbf }

    2. Connect the cable end by turning it in the direction of the arrow in the illustration.

    3. Attach the casing cap.

      Tech Tips

      Install the red casing cap middle bar (third bar).

  26. INSTALL REAR SEAT LEGREST COVER


    1. A01UEYZ

      Attach the clip and guide and install the rear seat leg rest cover.

  27. INSTALL SEAT COVER WIRE


    1. A01UDNYN01

      Install the seat cover wire.

      Tech Tips


      • Wire 1000 mm (3.28 ft.) or longer and shaped wire are available as supplied parts.

      • When a wire that is less than 1000 mm in length is needed.

      • Make sure to read the precautions before preparing the wire.

        Click here

      Dimensions
      A 260 mm
      B 300 mm
      C 340 mm

      Tech Tips

      The dimensions shown in the illustration are the length.

      B006OSZ

  28. INSTALL NO. 1 SEAT CUSHION COVER SUB-ASSEMBLY RH

    Tech Tips


    • Refer to the precautions on wrinkles to avoid creating any on the No. 1 seat cushion cover sub-assembly RH when installing the seat cover.

      Click here

    • Align the seam allowance in a single direction as shown in the illustration.

      A01UFJGN01

    1. Set the No. 1 seat cushion cover sub-assembly RH.

    2. Using hog ring pliers, install 9 new hog rings.

      Note


      • Do not damage the No. 1 seat cushion cover sub-assembly RH or allow it to become dirty.

      • Be sure to securely tighten the hog rings as shown in the illustration while preventing wrinkles from forming on the center of the No. 1 seat cushion pad RH and fabric.

      A01UFACC02
      *1 Hog Ring Pliers - -
    3. A01UCLKC02
      B006N8A Install in this Direction

      Return the seat cover wire to its original position.

    4. Using hog ring pliers, install the No. 1 seat cushion cover sub-assembly RH to the No. 1 seat cushion pad with 8 new hog rings and fastening tape.

      Note


      • Do not damage the No. 1 seat cushion cover sub-assembly RH or allow it to become dirty.

      • Be sure to securely tighten the hog rings as shown in the illustration while preventing wrinkles from forming on the center of the No. 1 seat cushion pad and fabric.

      A01UEHOC01
      *1 Hog Ring Pliers *2 Fastening Tape
    5. A01UEXIC01
      *1 Hog Ring Pliers

      Using hog ring pliers, connect the 2 straps of the No. 1 seat cushion cover sub-assembly RH to the No. 1 seat cushion pad with 2 new hog rings.

      Note


      • Do not damage the No. 1 seat cushion cover sub-assembly RH or allow it to become dirty.

      • Be sure to tighten the hog rings securely as shown in the illustration.

  29. INSTALL SEAT CUSHION COVER WITH PAD


    1. A01UDT0C01
      B006N8A Install in this Direction

      Install the seat cushion cover with pad as indicated by the arrow shown in the illustration.

    2. A01UCFWC01
      B006N8A Install in this Direction

      Attach the hook.

    3. A01UFKAC01
      B006N8A Install in this Direction

      Attach the hook.

    4. Attach the hook and 2 clips and install the seat cushion cover with pad.

      A01UFAZ

  30. INSTALL REAR SEAT LEGREST BOARD


    1. A01UFIFC01
      B006N8A Install in this Direction

      Push in the installation direction shown in the illustration to attach the guide.

    2. Attach the claw and install the rear seat legrest cover.

  31. INSTALL NO. 2 REAR SEAT LEGREST COVER


    1. A01UEH7C01
      B006N8A Install in this Direction

      Move the No. 2 rear seat leg rest cover in the direction indicated by the arrow shown in the illustration to insert the guide and install the No. 2 rear seat leg rest cover.

    2. Attach the 2 clips.

  32. INSTALL NO. 1 REAR SEAT LEGREST COVER


    1. A01UCYNC01
      B006N8A Install in this Direction

      Move the No. 1 rear seat leg rest cover in the direction indicated by the arrow shown in the illustration to insert the guide and install the No. 1 rear seat leg rest cover.

    2. Install the 2 screws.

  33. INSTALL REAR SEAT LOCK CONTROL LEVER SUB-ASSEMBLY (for Super Long Slide Seat)


    1. A01UCUTC01
      B006N8A Install in this Direction

      Connect the cable end to the rear seat lock control lever sub-assembly by turning the cable end in the direction of the arrow shown in the illustration.

    2. Attach the casing cap.

    3. A01UDIJ

      Move the rear seat lock control lever sub-assembly in the direction indicated by the arrow shown in the illustration to insert the guide and install the rear seat lock control lever sub-assembly.

    4. Install the 2 screws.

  34. INSTALL REAR SEAT COVER CAP LH (for Super Long Slide Seat)


    1. A01UCXI

      Attach the claw and guide and install the rear seat cover cap LH.

  35. INSTALL REAR SEAT LEG COVER RH


    1. for LH Side, except Super Long Slide Seat:


      1. A01UCSY

        Install the rear seat leg cover RH with the screw.

    2. for LH Side, for Super Long Slide Seat:


      1. A01UD3U

        Attach the claw and guide and install the rear seat leg cover RH.

      2. Install the 2 screws.

  36. INSTALL NO. 1 SEAT LEG COVER SUB-ASSEMBLY RH


    1. A01UCI5C01
      B006N8A Install in this Direction

      Attach the claw and install the No. 1 seat leg cover sub-assembly RH as shown in the illustration.

    2. A01UF1Y

      Install the screw and attach the clip.

  37. INSTALL NO. 1 SEAT LEG COVER SUB-ASSEMBLY LH


    1. A01UEHNC01
      B006N8A Install in this Direction

      Attach the claw and install the No. 1 seat leg cover sub-assembly LH as shown in the illustration.

    2. A01UCMN

      Install the 2 screws.

  38. INSTALL SEAT COVER WIRE


    1. Install the seat cover wire.

      A01UCHYN01

      Tech Tips


      • Wire 1000 mm (3.28 ft.) or longer and shaped wire are available as supplied parts.

      • When a wire that is less than 1000 mm in length is needed.

      • Make sure to read the precautions before preparing the wire.

        Click here

      Dimensions
      A 260 mm
      B 300 mm
      C 530 mm

      Tech Tips

      The dimensions shown in the illustration are the length.

      B006OSZ

  39. INSTALL SEPARATE TYPE REAR SEATBACK COVER

    Tech Tips


    • Refer to the precautions on wrinkles to avoid creating any on the separate type rear seatback cover when installing the seat cover.

      Click here

    • Align the seam allowance in a single direction as shown in the illustration.

      A01UFKHC01
      *A Type A *B Type B

    1. Set the separate type rear seatback cover.

    2. A01UFBUC01
      *1 Hog Ring Pliers

      Using hog ring pliers, install 2 new hog rings.

      Note


      • Do not damage the separate type rear seatback cover or allow it to become dirty.

      • Be sure to securely tighten the hog rings as shown in the illustration while preventing wrinkles from forming on the center of the separate type rear seatback cover and fabric.

    3. A01UCPDC02
      B006N8A Install in this Direction

      Return the seat cover wire to its original position.

    4. A01UDHIC01
      *1 Hog Ring Pliers
      *2 Fastening Tape

      Using hog ring pliers, install the separate type rear seatback cover with 8 new hog rings and fastening tape.

      Note


      • Do not damage the separate type rear seatback cover RH or allow it to become dirty.

      • Be sure to securely tighten the hog rings as shown in the illustration while preventing wrinkles from forming on the center of the separate type rear seatback cover and fabric.

  40. INSTALL NO. 1 REAR SEAT PROTECTOR RH


    1. A01UE9Q

      Insert the guide, fold back the folding part and install the No. 1 rear seat protector RH.

    2. Attach the clip.

  41. INSTALL SEATBACK COVER WITH PAD


    1. A01UFBOC02
      B006N8A Install in this Direction (1)
      B006NJK Install in this Direction (2)

      Push in installation direction (1) shown in the illustration to install the seatback cover with pad.

    2. Push in the rear end of the seatback cover with pad in installation direction (2) shown in the illustration.

    3. A01UFJ7

      Attach the hook.

    4. A01UF3F

      Close the fasteners.

    5. A01UCDAC01
      *1 Hog Ring Pliers

      Using hog ring pliers, install the seatback cover with pad using 3 new hog rings.

      Note


      • Do not damage the seatback cover or allow it to become dirty.

      • Be sure to tighten the hog rings securely as shown in the illustration.

    6. Store the fasteners.

      A01UDWQC01
      B006N8A Install in this Direction - -
    7. A01UCTZC01
      B006N8A Install in this Direction
      *a Protrusion

      Align the headrest support protrusions with the grooves in the No. 1 seatback frame sub-assembly RH.

    8. Press in the direction indicated by the arrow shown in the illustration and attach the claw to install the 2 headrest supports.

  42. CONNECT NO. 1 SEAT 3 POINT TYPE BELT ASSEMBLY RH


    1. A01UCR5

      Connect the seat belt anchor with the bolt.

      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }

  43. INSTALL REAR SEAT SHOULDER BELT COVER RH


    1. Attach the rear seat shoulder belt cover RH to the No. 1 seat 3 point type belt assembly RH as shown in the illustration.

      A01UEZB
    2. A01UE6JC01
      B006N8A Install in this Direction

      Push as shown in the illustration to insert the guide.

    3. A01UF7OC01
      B006N8A Install in this Direction

      Push as shown in the illustration to attach the claw and install the rear seat shoulder belt cover RH.

  44. INSTALL REAR SEAT ARMREST ASSEMBLY RH


    1. A01UEPN

      Install the rear seat armrest assembly RH with the bolt.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

  45. INSTALL REAR SEAT ARMREST ASSEMBLY LH


    1. A01UDVD

      Install the rear seat armrest assembly LH with the bolt.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

  46. INSTALL NO. 1 SEAT ARMREST CAP

    Tech Tips

    Use the same procedure for the other locations.


    1. A01UE2P

      Attach the claw and install the No. 1 seat armrest cap.

  47. INSTALL REAR NO. 1 SEAT INNER BELT ASSEMBLY RH

    Click here

  48. INSTALL RECLINING ADJUSTER INSIDE COVER LH


    1. A01UCO3

      Attach the clip and install the reclining adjuster inside cover LH.

  49. INSTALL REAR SEAT CUSHION MOULDING LH


    1. A01UFJVC01
      B006N8A Install in this Direction

      Move the part as shown in the illustration to insert the guide

    2. A01UCI1C01
      B006N8A Install in this Direction

      Move the part as shown in the illustration to attach the claw.

    3. A01UCZN

      Attach the clip and claw on the rear side of the rear seat cushion moulding LH.

    4. A01UCLEC01
      B006N8A Install in this Direction

      Move the center of the rear seat cushion moulding LH as shown in the illustration to insert the guide.

    5. A01UD50

      Move the front side of the rear seat cushion moulding LH as shown in the illustration to attach the clip and claw.

  50. INSTALL REAR SEAT SIDE TABLE ASSEMBLY


    1. A01UCSO

      Install the rear seat side table assembly with the 2 nuts.

      Torque:
      14.5 N*m  { 148 kgf*cm, 11 ft.*lbf }

  51. INSTALL SEAT ADJUSTER COVER CAP LH


    1. A01UF1N

      Insert the guide and claw and install the seat adjuster cover cap LH.

    2. Install the screw.

  52. INSTALL RECLINING ADJUSTER INSIDE COVER RH


    1. A01UEYC

      Attach the clip and install the reclining adjuster inside cover RH.

  53. INSTALL NO. 1 REAR SEAT RECLINING COVER RH


    1. A01UD8Q

      Depress the lever and bring the part to the installation position.

    2. A01UD09C01
      B006N8A Install in this Direction

      Move the rear side of the No. 1 rear seat reclining cover RH as shown in the illustration to insert the guide.

    3. A01UD7HC01
      B006N8A Install in this Direction

      Move the center of the No. 1 rear seat reclining cover RH as shown in the illustration to attach the claw.

    4. A01UCQQ

      Attach the claw on the rear side of the No. 1 rear seat reclining cover RH.

    5. A01UEAS

      Attach the clip on the bottom side of the center of the No. 1 rear seat reclining cover RH.

    6. A01UFIKC01
      B006N8A Install in this Direction

      Move the part as shown in the illustration to attach the clip

    7. A01UF40C01
      B006N8A Install in this Direction

      Move the part as shown in the illustration to attach the claw.

    8. A01UEAM

      Install the screw.

  54. INSTALL NO. 1 SUB SEAT LINK ARM


    1. A01UDO0

      First, attach the snap ring to the No. 1 sub seat link arm, and then install the No. 1 sub seat link arm.

  55. INSTALL REAR SEAT CUSHION RH


    1. A01UEPP

      Install the rear seat cushion RH with the screw.

  56. INSTALL SEAT TRACK HANDLE CONTROL LEVER RH


    1. A01UCLWN01

      Install the seat track handle control lever RH with the 3 screws.

      Tech Tips

      Tighten the screws in the order shown in the illustration.

  57. INSTALL SEAT ADJUSTER COVER CAP RH


    1. A01UE8R

      Attach the claw and install the seat adjuster cover cap RH.

  58. INSTALL NO. 1 RECLINING ADJUSTER RELEASE HANDLE RH


    1. A01UF7D

      Attach the claw and install the No. 1 reclining adjuster release handle RH.