SPIRAL CABLE INSPECTION

PROCEDURE


  1. INSPECT SPIRAL WITH SENSOR CABLE SUB-ASSEMBLY

    Note

    As the spiral with sensor cable sub-assembly may break, do not rotate the spiral with sensor cable sub-assembly more than the specified amount.


    1. Visually check for defects with the spiral with sensor cable sub-assembly.


      1. The defects are as follows:


        • Scratches

        • Small cracks

        • Dents

        • Chips

        • Cracks or other damage to the connector

        OK
        No defects are found.

        If any of the defects is found, replace the spiral with sensor cable sub-assembly with a new one.

    2. Check the spiral with sensor cable sub-assembly.

      B006M1YC02
      *a

      Component without harness connected

      (spiral with sensor cable sub-assembly)

      		 - -
      B006N7C Interlock - -

      Note

      When rotating the spiral with sensor cable sub-assembly, make sure to push on the interlock indicated in the illustration to release the interlock mechanism.


      1. Set the spiral with sensor cable sub-assembly to the center position.

        Click here

      2. Measure the resistance between each terminal of the spiral with sensor cable sub-assembly according to the table below.

        Standard Resistance
        Tester Connection Condition Specified Condition
        G4-1 (CCS) - z6-3 Always 3 Ω or less
        G4-2 (ECC) - z6-4
        G4-3 (EAU) - z7-8
        G4-5 (AU2) - z7-10
        G4-6 (AU1) - z7-11
        G4-9 (IL+2) - z6-2
        G4-9 (IL+2) - z7-1
        G4-10 (+DP) - z7-2
        G4-11 (+DP2) - z7-3
        G4-13 (HO) - z7-5
        G5-1 (D+) - z4-1 Below 1 Ω
        G5-2 (D-) - z4-2
        G1-1(BTM) - z5-4 Below 3 Ω
        G1-2(EHT) - z5-2 Below 0.1 Ω
        G1-3(ETM) - z5-3 Below 3 Ω
        G1-4(BHT) - z5-1 Below 0.1 Ω

      3. After setting the spiral with sensor cable sub-assembly to the center position, rotate the spiral with sensor cable sub-assembly 2.5 times clockwise, and measure the resistance as shown in the table below. Then rotate the spiral with sensor cable sub-assembly 5 times counterclockwise, and measure the resistance as shown in the table below.

        Standard Resistance
        Tester Connection Condition Specified Condition
        G4-1 (CCS) - z6-3 Always 3 Ω or less
        G4-2 (ECC) - z6-4
        G4-3 (EAU) - z7-8
        G4-5 (AU2) - z7-10
        G4-6 (AU1) - z7-11
        G4-9 (IL+2) - z6-2
        G4-9 (IL+2) - z7-1
        G4-10 (+DP) - z7-2
        G4-11 (+DP2) - z7-3
        G4-13 (HO) - z7-5
        G5-1 (D+) - z4-1 Below 1 Ω
        G5-2 (D-) - z4-2
        G1-1(BTM) - z5-4 Below 3 Ω
        G1-2(EHT) - z5-2 Below 0.1 Ω
        G1-3(ETM) - z5-3 Below 3 Ω
        G1-4(BHT) - z5-1 Below 0.1 Ω

      4. After setting the spiral with sensor cable sub-assembly to the center position, rotate the spiral with sensor cable sub-assembly 2.5 times clockwise. Then while rotating the spiral with sensor cable sub-assembly 5 times counterclockwise, measure the resistance as shown in the table below.

        If the result is not as specified, replace the spiral with sensor cable sub-assembly.

        Standard Resistance
        Tester Connection Condition Specified Condition
        G4-1 (CCS) - z6-3 Always 3 Ω or less
        G4-2 (ECC) - z6-4
        G4-3 (EAU) - z7-8
        G4-5 (AU2) - z7-10
        G4-6 (AU1) - z7-11
        G4-9 (IL+2) - z6-2
        G4-9 (IL+2) - z7-1
        G4-10 (+DP) - z7-2
        G4-11 (+DP2) - z7-3
        G4-13 (HO) - z7-5
        G5-1 (D+) - z4-1 Below 1 Ω
        G5-2 (D-) - z4-2
        G1-1(BTM) - z5-4 Below 3 Ω
        G1-2(EHT) - z5-2 Below 0.1 Ω
        G1-3(ETM) - z5-3 Below 3 Ω
        G1-4(BHT) - z5-1 Below 0.1 Ω