REAR AIR CONDITIONING UNIT INSTALLATION

PROCEDURE


  1. INSTALL REAR COOLING UNIT ASSEMBLY


    1. B006LPCC02
      *1 Guide

      Attach the guide to install the rear cooling unit assembly.

    2. Install the rear cooling unit assembly with the 3 bolts and tighten the bolts in the order shown in the illustration.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    3. Connect the drain cooler hose to the grommet.

    4. Connect each connector.

    5. Attach the harness clamp.

    6. B006M69

      Attach the claw to connect the penetration cover to the body.

    7. Install the 2 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  2. INSTALL NO. 1 COOLER AIR DUCT


    1. B006LYBC01
      B006N8A Order of Installation

      Install the No. 1 cooler air duct as shown in the illustration.

  3. INSTALL COOLER PLATE


    1. B006RLK

      Attach the claw to install the cooler plate.

  4. INSTALL REAR NO. 2 SEAT TRACK ASSEMBLY RH

    Click here

  5. INSTALL INNER UPPER ROOF SIDE GARNISH RH

    Click here

  6. INSTALL REAR QUARTER TRIM PANEL ASSEMBLY RH

    Click here

  7. INSTALL ROPE HOOK ASSEMBLY

    Click here

  8. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK

    Click here

  9. INSTALL DECK SIDE GARNISH RH

    Click here

  10. INSTALL REAR DOOR SCUFF PLATE RH

    Click here

  11. INSTALL BACK DOOR SCUFF PLATE

    Click here

  12. INSTALL REAR UPPER NO. 1 FLOOR BOARD PLATE

    Click here

  13. INSTALL UTILITY BOX SUB-ASSEMBLY

    Click here

  14. INSTALL REAR NO. 3 FLOOR BOARD ASSEMBLY

    Click here

  15. INSTALL REAR NO. 2 FLOOR BOARD ASSEMBLY

    Click here

  16. INSTALL REAR NO. 1 FLOOR BOARD ASSEMBLY

    Click here

  17. INSTALL REAR NO. 2 SEAT ASSEMBLY RH

    Click here

  18. INSTALL COOLER REFRIGERANT LIQUID PIPE D


    1. Remove the vinyl tape from the cooler refrigerant liquid pipe D.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler refrigerant liquid pipe D.

      Compressor Oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the cooler refrigerant liquid pipe D.

      Note

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    4. B006M0K

      Connect the cooler refrigerant liquid pipe D with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  19. INSTALL COOLER REFRIGERANT SUCTION PIPE B


    1. Remove the vinyl tape from the cooler refrigerant suction pipe B.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler refrigerant suction pipe B.

      Compressor Oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the cooler refrigerant suction pipe B.

      Note

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    4. B006PR0

      Connect the cooler refrigerant suction pipe B with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  20. INSTALL HEATER WATER HOSE OUTLET B


    1. B006RFQC01
      *1 Rib
      *a Marking (Yellow)
      *b Back Side
      *c Clip Installation Angle (90°)

      Align the rib of the rear cooling unit assembly with the marking (yellow). Connect the heater water hose outlet B and install the clip within the range shown in the illustration.

  21. INSTALL HEATER WATER HOSE INLET B


    1. B006Q2WC01
      *1 Rib
      *a Marking (White)
      *b Back Side
      *c Clip Installation Angle (90°)

      Align the rib of the rear cooling unit assembly with the marking (white). Connect the heater water hose inlet B and install the clip within the range shown in the illustration.

  22. INSTALL REAR WHEEL HOUSE LINER RH


    1. B006ORBC01
      B006N8A Install in this Direction (1)
      B006NJK Install in this Direction (2)

      Bend the rear wheel house liner RH inward and attach it to the stud bolts to install the rear wheel house liner RH.

    2. B006QY2C02
      B006N8A Rotation Direction

      Rotate and install the 11 screw clips with your fingers.

    3. Install the 3 screws.

  23. INSTALL WHEEL ASSEMBLY (Rear RH)

    Click here

  24. INSTALL REAR BUMPER COVER

    Click here

  25. ADD ENGINE COOLANT


    1. for 2AR-FE:

      Click here

    2. for 2GR-FKS:

      Click here

  26. INSPECT FOR COOLANT LEAK


    1. for 2AR-FE:

      Click here

    2. for 2GR-FKS:

      Click here

  27. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

    Click here

  28. WARM UP ENGINE

    Click here

  29. INSPECT FOR REFRIGERANT LEAK

    Click here

  30. INITIALIZATION SERVO MOTOR

    Click here