REAR AIR CONDITIONING UNIT REMOVAL

CAUTION / NOTICE / HINT

Tech Tips

Before removing the rear air conditioning unit, set the air conditioning to FOOT mode.

PROCEDURE


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

    Click here

  2. DRAIN ENGINE COOLANT


    1. for 2AR-FE:

      Click here

    2. for 2GR-FKS:

      Click here

  3. REMOVE REAR BUMPER COVER

    Click here

  4. REMOVE WHEEL ASSEMBLY (Rear RH)

    Click here

  5. REMOVE REAR WHEEL HOUSE LINER RH


    1. B006R3GC01
      B006N8A Rotation Direction

      Remove the 3 screws.

    2. Rotate and remove the 11 screw clips with your fingers.

    3. B006PPBC01
      B006N8A Remove in this Direction (1)
      B006NJK Remove in this Direction (2)

      Bend the liner inward and detach it from the stud bolts to remove the rear wheel house liner RH.

  6. DISCONNECT HEATER WATER HOSE INLET B


    1. B006QTR

      Using pliers, grip the claws of the clip and slide the clip to disconnect the heater water inlet hose B.

      Note


      • Do not apply excessive force to the water hose and heater water inlet hose B.

      • Prepare a drain pan or cloth in case the coolant leaks.

  7. DISCONNECT HEATER WATER HOSE OUTLET B


    1. B006KKU

      Using pliers, grip the claws of the clip and slide the clip to disconnect the heater water outlet hose B.

      Note


      • Do not apply excessive force to the water hose and heater water outlet hose B.

      • Prepare a drain pan or cloth in case the coolant leaks.

  8. DISCONNECT COOLER REFRIGERANT SUCTION PIPE B


    1. B006PR0

      Remove the bolt and disconnect the cooler refrigerant suction pipe B.

    2. Remove the O-ring from the cooler refrigerant suction pipe B.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent the entry of moisture and foreign matter.

  9. DISCONNECT COOLER REFRIGERANT LIQUID PIPE D


    1. B006M0K

      Remove the bolt and disconnect the cooler refrigerant liquid pipe D.

    2. Remove the O-ring from the cooler refrigerant liquid pipe D.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent the entry of moisture and foreign matter.

  10. REMOVE REAR NO. 2 SEAT ASSEMBLY RH

    Click here

  11. REMOVE REAR NO. 1 FLOOR BOARD ASSEMBLY

    Click here

  12. REMOVE REAR NO. 2 FLOOR BOARD ASSEMBLY

    Click here

  13. REMOVE REAR NO. 3 FLOOR BOARD ASSEMBLY

    Click here

  14. REMOVE UTILITY BOX SUB-ASSEMBLY

    Click here

  15. REMOVE REAR UPPER NO. 1 FLOOR BOARD PLATE

    Click here

  16. REMOVE BACK DOOR SCUFF PLATE

    Click here

  17. REMOVE REAR DOOR SCUFF PLATE RH

    Click here

  18. REMOVE DECK SIDE GARNISH RH

    Click here

  19. REMOVE NO. 1 LUGGAGE COMPARTMENT TRIM HOOK

    Click here

  20. REMOVE ROPE HOOK ASSEMBLY

    Click here

  21. REMOVE REAR QUARTER TRIM PANEL ASSEMBLY RH

    Click here

  22. REMOVE INNER UPPER ROOF SIDE GARNISH RH

    Click here

  23. REMOVE REAR NO. 2 SEAT TRACK ASSEMBLY RH

    Click here

  24. REMOVE COOLER PLATE


    1. B006RJMC01
      B006N8A Remove in this Direction

      Detach the claw and remove the cooler plate.

  25. REMOVE NO. 1 COOLER AIR DUCT


    1. B006KXPC01
      B006N8A Order of Removal

      Remove the No. 1 cooler air duct as shown in the illustration.

  26. REMOVE REAR COOLING UNIT ASSEMBLY


    1. B006M69

      Remove the 2 bolts.

    2. Detach the claw and disconnect the penetration cover from the body.