SEAT RAIL INSTALLATION

PROCEDURE


  1. INSTALL REAR SEAT TRACK ASSEMBLY LH


    1. B006N7L

      for Manual Captain Seat:


      1. Install the rear seat track assembly LH by installing the 7 nuts to the bottom of the vehicle and the 2 bolts to the inside of the vehicle.

        Torque:
        for Nut
        72 N*m  { 734 kgf*cm, 53 ft.*lbf }
        for Bolt
        42 N*m  { 428 kgf*cm, 31 ft.*lbf }
    2. B006NA4

      for Power Captain Seat:


      1. Install the rear seat track assembly LH by installing the 7 nuts to the bottom of the vehicle and the 2 bolts to the inside of the vehicle.

        Torque:
        for Nut
        72 N*m  { 734 kgf*cm, 53 ft.*lbf }
        for Bolt
        42 N*m  { 428 kgf*cm, 31 ft.*lbf }

  2. INSTALL REAR NO. 1 SEAT TRACK ASSEMBLY RH


    1. for Manual Captain Seat:

      Tech Tips

      Install using the same procedure described for the rear seat track assembly LH side.

    2. for Power Captain Seat:

      Tech Tips

      Install using the same procedure described for the rear seat track assembly LH side.

  3. INSTALL REAR OUTER SEAT TRACK ASSEMBLY LH


    1. B006QTA

      for Manual Captain Seat:


      1. Install the rear outer seat track assembly LH by installing the 7 nuts to the bottom of the vehicle.

        Torque:
        72 N*m  { 734 kgf*cm, 53 ft.*lbf }
    2. B006KYD

      for Power Captain Seat:


      1. Install the rear outer seat track assembly LH by installing the 6 nuts to the bottom of the vehicle.

        Torque:
        72 N*m  { 734 kgf*cm, 53 ft.*lbf }

      2. Attach the clamp to connect the wire harness.

      3. Connect the connector.

      4. Return the rear floor mat assembly RH to its original position.

  4. INSTALL REAR OUTER SEAT TRACK ASSEMBLY RH


    1. for Manual Captain Seat:

      Tech Tips

      Use the same procedure as for the LH side.

    2. for Power Captain Seat:

      Tech Tips

      Use the same procedure as for the LH side.

  5. INSTALL CENTER NO. 2 FLOOR HEAT INSULATOR SUB-ASSEMBLY

    Tech Tips

    Perform this procedure when removing and installing the rail on the inner side.


    1. B006N00

      Install the center No. 2 floor heat insulator sub-assembly with the bolt and 4 nuts.

      Torque:
      for Bolt
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }
      for Nut
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  6. INSTALL EXHAUST FORKED PIPE SUB-ASSEMBLY (TWC: Rear Catalyst) (for 2GR-FKS)

    Tech Tips

    Perform this procedure when removing and installing the rail on the inner side.


    1. B006NJX

      Using a vernier caliper, measure the free length of the 2 compression springs.

      Standard Length 43.0 mm (1.69 in.)
      Minimum Free Length 41.5 mm (1.63 in.)

      If the free length is less than the minimum, replace the compression spring.

    2. Temporarily install a new exhaust pipe gasket to the front No. 3 exhaust pipe sub-assembly.

    3. B006LAOC68
      *1 Front No. 3 Exhaust Pipe Sub-assembly
      *2 Exhaust Pipe Gasket
      *a Wooden Block

      Using a plastic-faced hammer and wooden block, tap in the gasket until its surface is flush with the front No. 3 exhaust pipe sub-assembly.

      Note


      • Be sure to install the gasket in the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • Do not push in the gasket by using the exhaust pipes when connecting them.

    4. B006MM9

      Connect the exhaust forked pipe sub-assembly (TWC: Rear Catalyst) to the 3 exhaust pipe supports.

    5. Install the exhaust forked pipe sub-assembly (TWC: Rear Catalyst) to the front No. 3 exhaust pipe sub-assembly with the 2 bolts and 2 compression springs.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

      Tech Tips

      After installation, check that the space between the flanges of the exhaust forked pipe sub-assembly (TWC: Rear Catalyst) and front No. 3 exhaust pipe sub-assembly is consistent front-to-rear and left-to-right.

      B006PGAC28
      *1 Exhaust Forked Pipe Sub-assembly (TWC: Rear Catalyst)
      *2 Front No. 3 Exhaust Pipe Sub-assembly
      *3 Exhaust Pipe Gasket
      *a Space between Flanges: 8.5 mm (0.335 in.)

    6. Temporarily install a new exhaust pipe gasket to the exhaust forked pipe sub-assembly (TWC: Rear Catalyst).

    7. B006Q4T

      Install the tail exhaust pipe assembly to the exhaust forked pipe sub-assembly (TWC: Rear Catalyst) with the 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  7. INSTALL CENTER EXHAUST PIPE ASSEMBLY (TWC: Rear Catalyst) (for 2AR-FE)

    Tech Tips

    Perform this procedure when removing and installing the rail on the inner side.


    1. Install a new exhaust pipe gasket to the front exhaust pipe assembly.

    2. B006R3M

      Connect the center exhaust pipe assembly (TWC: Rear Catalyst) to the 3 exhaust pipe supports.

    3. Install the center exhaust pipe assembly (TWC: Rear Catalyst) to the front exhaust pipe assembly with the 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
    4. B006NJX

      Using a vernier caliper, measure the free length of the compression springs.

      Standard Length 40.0 mm (1.57 in.)
      Minimum Free Length 38.5 mm (1.52 in.)

      If the free length is less than the minimum, replace the compression spring.

    5. Temporarily install a new exhaust pipe gasket to the center exhaust pipe assembly (TWC: Rear Catalyst).

    6. B006LAOC68
      *1 Center Exhaust Pipe Assembly (TWC: Rear Catalyst)
      *2 Exhaust Pipe Gasket
      *a Wooden Block

      Using a plastic-faced hammer and wooden block, tap in the exhaust pipe gasket until its surface is flush with the center exhaust pipe assembly (TWC: Rear Catalyst).

      Note


      • Be sure to install the gasket in the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • Do not push in the gasket by using the exhaust pipes when connecting them.

    7. B006PQT

      Install the tail exhaust pipe assembly to the center exhaust pipe assembly (TWC: Rear Catalyst) with the 2 bolts and 2 compression springs.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

      Tech Tips

      After installation, check that the space between the flanges of the center exhaust pipe assembly (TWC: Rear Catalyst) and tail exhaust pipe assembly is consistent front-to-rear and left-to-right.

      B006NELC02
      *1 Center Exhaust Pipe Assembly (TWC: Rear Catalyst)
      *2 Tail Exhaust Pipe Assembly
      *3 Exhaust Pipe Gasket
      *a Space between Flanges: 6.5 mm (0.256 in.)

  8. INSTALL FUEL TANK ASSEMBLY

    Tech Tips

    Perform this procedure when removing and installing the rail on the inner side.


    1. for 2AR-FE:

      Click here

    2. for 2GR-FKS:

      Click here

  9. INSTALL NO. 1 DECK RAIL COVER


    1. B006NUJC01
      B006N8A Install in this Direction

      Insert the claw and guide to install the No. 1 deck rail cover.

  10. INSTALL NO. 2 DECK RAIL COVER


    1. B006OSEC01
      B006N8A Install in this Direction

      Insert the claw and guide to install the No. 2 deck rail cover.

  11. INSTALL DECK RAIL COVER


    1. B006NM1C01
      B006N8A Install in this Direction

      Insert the claw and guide to install the deck rail cover.

  12. INSTALL REAR UPPER NO. 3 FLOOR BOARD PLATE


    1. B006O81C01
      B006N8A Install in this Direction

      Attach the clip and insert the guide to install the rear upper No. 3 floor board plate.

  13. INSTALL LOWER SEAT TRACK RAIL PROTECTOR (for Captain Seat Type)

    Tech Tips

    Use the same procedure for the opposite side.


    1. B006QN9

      Attach the claw to install the 2 lower seat track rail protectors.

  14. INSTALL LOWER NO. 2 SEAT TRACK RAIL PROTECTOR

    Tech Tips

    Use the same procedure for the opposite side.


    1. Attach the claw to install the lower No. 2 seat track rail protector.

      B006OZFC01
      *A for Manual Captain Seat *B for Power Captain Seat

  15. INSTALL LOWER NO. 1 SEAT TRACK RAIL PROTECTOR

    Tech Tips

    Use the same procedure for the opposite side.


    1. Attach the claw to install the lower No. 1 seat track rail protector.

      B006NK6C01
      *A for Manual Captain Seat *B for Power Captain Seat

  16. INSTALL NO. 4 FLOOR CARPET MOULDING (for Power Captain Seat)


    1. Attach the claw and clip to install the 2 No. 4 floor carpet mouldings.

      B006MOC

  17. INSTALL NO. 3 FLOOR CARPET MOULDING


    1. for Manual Captain Seat:

      Attach the claw and clip to install the 8 No. 3 floor carpet mouldings.

      B006NQ9C01
      *A for Manual Captain Seat *B for Power Captain Seat

    2. for Power Captain Seat:

      Attach the claw and clip to install the 6 No. 3 floor carpet mouldings.

  18. INSTALL REAR SEAT LOCK STRIKER COVER

    Tech Tips

    Use the same procedure for the opposite side.


    1. B006QPXC01
      B006N8A Install in this Direction (1)
      B006NJK Install in this Direction (2)

      Push in installation direction (1) shown in the illustration to insert the guide.

    2. Press in installation direction (2) shown in the illustration to attach the claw to install the rear seat lock striker cover.

  19. INSTALL REAR NO. 2 SEAT TRACK ASSEMBLY RH


    1. B006R4W

      Install the rear No. 2 seat track assembly RH with the 2 bolts and 2 nuts.

      Torque:
      for Bolt
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }
      Torque:
      for Nut
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }

  20. INSTALL REAR NO. 2 SEAT TRACK ASSEMBLY LH


    1. B006MHO

      Install the rear No. 2 seat track assembly LH with the 2 bolts and 2 nuts.

      Torque:
      for Bolt
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }
      Torque:
      for Nut
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }

  21. INSTALL PARKING BRAKE ECU ASSEMBLY

    Click here

  22. INSTALL REAR QUARTER TRIM PANEL ASSEMBLY RH

    Click here

  23. INSTALL REAR QUARTER TRIM PANEL ASSEMBLY LH

    Click here

  24. INSTALL ROPE HOOK ASSEMBLY

    Click here

  25. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK

    Click here

  26. INSTALL NO. 2 LUGGAGE COMPARTMENT TRIM HOOK

    Click here

  27. INSTALL DECK SIDE GARNISH LH

    Click here

  28. INSTALL DECK SIDE GARNISH RH

    Click here

  29. INSTALL REAR UPPER NO. 1 FLOOR BOARD PLATE

    Click here

  30. INSTALL REAR UPPER NO. 2 FLOOR BOARD PLATE

    Click here

  31. INSTALL BACK DOOR SCUFF PLATE

    Click here

  32. INSTALL UTILITY BOX SUB-ASSEMBLY

    Click here

  33. INSTALL REAR NO. 3 FLOOR BOARD ASSEMBLY

    Click here

  34. INSTALL REAR NO. 2 FLOOR BOARD ASSEMBLY

    Click here

  35. INSTALL REAR NO. 1 FLOOR BOARD ASSEMBLY

    Click here

  36. INSTALL REAR DOOR SCUFF PLATE RH

    Click here

  37. INSTALL REAR DOOR SCUFF PLATE LH

    Click here

  38. INSTALL REAR SEAT TRACK SLIDE STOPPER


    1. B006RLI

      Install the 2 rear seat track slide stoppers.

  39. INSTALL REAR SEAT STOPPER

    Tech Tips

    Use the same procedure for the opposite side.


    1. B006OKPC01
      B006N8A Install in this Direction

      Push as shown in the illustration to insert the guide to install the rear seat stopper.

  40. INSTALL REAR NO. 2 SEAT ASSEMBLY RH

    Click here

  41. INSTALL REAR NO. 2 SEAT ASSEMBLY LH

    Click here

  42. INSTALL REAR NO. 1 SEAT ASSEMBLY RH


    1. for Manual Captain Seat:

      Click here

    2. for Power Captain Seat with Memory:

      Click here

    3. for Power Captain Seat without Memory:

      Click here

  43. INSTALL REAR NO. 1 SEAT ASSEMBLY LH


    1. for Manual Captain Seat:

      Click here

    2. for Power Captain Seat with Memory:

      Click here

    3. for Power Captain Seat without Memory:

      Click here

  44. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  45. CHECK SRS WARNING LIGHT

    Click here

  46. INSPECT FOR EXHAUST GAS LEAK

    If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.


    1. Perform Inspection After Repair after repairing an exhaust gas leak.


      1. for 2AR-FE:

        Click here

      2. for 2GR-FKS:

        Click here