FRONT AIR CONDITIONING UNIT(for LHD) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips

A bolt without a torque specification is shown in the standard bolt chart.

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PROCEDURE


  1. INSTALL AIR CONDITIONER UNIT ASSEMBLY


    1. Temporarily install the air conditioner unit assembly to the instrument panel reinforcement assembly with the 3 bolts.

      B006QUV

  2. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONER UNIT ASSEMBLY

    Note


    • Be sure to support the air conditioner unit assembly when installing it because failure to do so may cause the bracket of the air conditioner unit assembly to break.

    • When installing the air conditioner unit, eliminate static electricity by touching the vehicle body to prevent the components from being damaged.


    1. B006NROC01
      *a Standard Position

      Temporarily install the instrument panel reinforcement assembly with air conditioner unit assembly.

    2. Align the standard position, install the drain cooler hose.

    3. Tighten the nut.

    4. Using an 8 mm hexagon wrench, tighten the 2 movable collars.

      B006OG3C01
      *1 Instrument Panel Reinforcement Assembly - -
      *a Movable Collar *b Engine Room Side
      *c Step 1 *d Step 2
      *e Step 3 *f Step 4
      B006QOD Bolt A B006LKF Bolt B
      B006O7D Bolt C - -

    5. Install the instrument panel reinforcement assembly with the 8 bolts.

      Torque:
      Bolt A
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }
      Bolt B
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }
      Bolt C
      23.6 N*m  { 241 kgf*cm, 17 ft.*lbf }

  3. INSTALL DEFROSTER NOZZLE ASSEMBLY

    B006QXA

    1. Attach the claw to install the defroster nozzle assembly.

    2. Attach the clamp.

  4. INSTALL INSTRUMENT PANEL SAFETY PAD CAP


    1. B006LB2C02
      *A for Driver Side
      *B for Passenger Side
      *1 Instrument Panel Hole Plug
      *2 Instrument Panel Safety Pad Cap

      Install 2 new instrument panel safety pad caps.

    2. Attach the claw to install the 4 new instrument panel hole plugs.

  5. INSTALL NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY


    1. B006KSLC01
      B006QOD Nut
      B006LKF Screw

      Install the No. 1 instrument panel brace sub-assembly with the 2 screws.

    2. Install the 2 nuts.

  6. INSTALL NO. 2 INSTRUMENT PANEL TO FLOOR BRACE SUB-ASSEMBLY


    1. B006R70C02
      B006QOD Nut
      B006LKF Bolt

      Install the No. 2 instrument panel to floor brace sub-assembly with the 2 nuts and 2 bolts.

    2. Attach the clamp.

  7. INSTALL NO. 1 INSTRUMENT PANEL TO FLOOR BRACE SUB-ASSEMBLY


    1. B006P1SC02
      B006QOD Nut
      B006LKF Bolt

      Install the No. 1 instrument panel to floor brace sub-assembly with the 2 nuts and bolt.

    2. Attach the clamp.

  8. INSTALL AIR CONDITIONER UNIT ASSEMBLY


    1. B006PNFC01
      B006QOD Bolt
      B006LKF Screw

      Tighten the 2 screws and 3 bolts in the order shown in the illustration.

  9. INSTALL INSTRUMENT PANEL WIRE


    1. Install each bolt, nut and screw, and then connect the instrument panel wire.

      B006PWCC01
      *A w/ PTC Heater - -
      *1 Ground Wire - -

    2. Connect each connector and attach each clamp.

    3. Install each bolt and each ground wire.

      Torque:
      8.3 N*m  { 85 kgf*cm, 73 in.*lbf }

  10. INSTALL REAR NO. 1 AIR DUCT


    1. B006QCL

      Attach the claw to install the rear No. 1 air duct.

  11. INSTALL REAR NO. 3 AIR DUCT


    1. B006NP8

      Attach the claw to install the rear No. 3 air duct.

  12. INSTALL REAR NO. 5 AIR DUCT


    1. B006P5R

      Attach the claw to install the rear No. 5 air duct.

    2. Install the clip.

  13. INSTALL REAR NO. 2 AIR DUCT


    1. B006OQM

      Attach the claw to install the rear No. 2 air duct.

  14. INSTALL REAR NO. 4 AIR DUCT


    1. B006QDS

      Attach the claw to install the rear No. 4 air duct.

    2. Install the clip.

  15. INSTALL FRONT FLOOR SIDE PAD LH


    1. B006QWN

      Attach the clip to install the front floor side pad LH.

  16. INSTALL FRONT FLOOR SIDE PAD RH


    1. B006NZE

      Attach the clip to install the front floor side pad RH.

  17. INSTALL FRONT FLOOR CARPET ASSEMBLY


    1. Attach the guide to install the front floor carpet assembly to the original position as shown in the illustration.

    2. Attach each fastener.

    3. Install the clip.

      B006MD2C01
      B006PCE Fastener B006N8A Install in this Direction

  18. INSTALL LOWER CENTER PILLAR GARNISH LH

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  19. INSTALL LOWER CENTER PILLAR GARNISH RH

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  20. INSTALL LAP BELT OUTER ANCHOR COVER

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  21. INSTALL NO. 2 ASSIST GRIP

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  22. INSTALL NO. 1 ASSIST GRIP

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  23. INSTALL ASSIST GRIP PLUG

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  24. INSTALL ASSIST GRIP PLUG

    Click here

  25. INSTALL REAR DOOR SCUFF PLATE LH

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  26. INSTALL REAR DOOR SCUFF PLATE RH

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  27. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY


    1. B006PMTN01

      Temporarily install the No. 1 air duct sub-assembly.

    2. Tighten the 2 nuts in the order shown in the illustration.

  28. INSTALL SHIFT LEVER ASSEMBLY

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  29. INSTALL STEERING COLUMN ASSEMBLY

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  30. INSTALL NO. 4 AIR DUCT SUB-ASSEMBLY


    1. B006L7C

      Attach the claw to install the No. 4 air duct sub-assembly.

    2. Install the clip.

  31. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY

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  32. INSTALL FRONT SEAT ASSEMBLY LH

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  33. INSTALL FRONT SEAT ASSEMBLY RH

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  34. CONNECT HEATER GROMMET

    B006NPFC01
    *a Marked Part

    1. Press the marked parts to attach the claw and install the heater grommet.

      Note


      • Securely install the heater grommet in order to prevent water ingress.

      • Install the heater grommet so that there is no clearance between the grommet and heater pipe.

  35. CONNECT HEATER WATER HOSE OUTLET


    1. B006NC4C01
      *a View A
      *b Marking (Pink)
      *c Clip Installation Angle (90°)

      Connect the heater water hose outlet with the marking facing left and attach the clip within the area shown in the illustration.

      Note

      Do not apply excessive force to the heater water hose outlet.

  36. CONNECT HEATER WATER HOSE INLET


    1. B006NE3C01
      *a View A
      *b Marking (Pink)
      *c Clip Installation Angle (90°)

      Connect the heater water hose inlet with the marking facing left and attach the clip within the area shown in the illustration.

      Note

      Do not apply excessive force to the heater water hose inlet.

  37. CONNECT NO. 2 AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY


    1. Remove the vinyl tape from the No. 2 air conditioner tube and accessory assembly.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the No. 2 air conditioner tube and accessory assembly.

      Compressor Oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the No. 2 air conditioner tube and accessory assembly.

      Note

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    4. B006MGJ

      Connect the No. 2 air conditioner tube and accessory assembly.

  38. CONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY


    1. Remove the vinyl tape from the air conditioner tube and accessory assembly.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the air conditioner tube and accessory assembly.

      Compressor Oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the air conditioner tube and accessory assembly.

      Note

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    4. B006OVB

      Connect the air conditioner tube and accessory assembly.

    5. B006RHZC01
      B006N8A Install in this Direction

      Rotate the hook connector as shown in the illustration.

    6. Insert the pipe joint into the fitting hole securely and tighten the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  39. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY

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  40. INSTALL NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL

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  41. INSTALL NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL

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  42. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

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  43. INSTALL WINDSHIELD WIPER MOTOR AND LINK

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  44. INSPECT WASHER NOZZLE

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  45. ADD ENGINE COOLANT

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  46. INSPECT FOR COOLANT LEAK

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  47. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

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  48. WARM UP ENGINE

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  49. INSPECT FOR REFRIGERANT LEAK

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  50. INITIALIZATION SERVO MOTOR

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