FRONT AIR CONDITIONING UNIT(for RHD) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips

A bolt without a torque specification is shown in the standard bolt chart.

Click here

PROCEDURE


  1. INSTALL AIR CONDITIONER UNIT ASSEMBLY


    1. Temporarily install the air conditioner unit assembly to the instrument panel reinforcement assembly with the 3 bolts.

      B006MLX

  2. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONER UNIT ASSEMBLY

    Note


    • Be sure to support the air conditioner unit assembly when installing it because failure to do so may cause the bracket of the air conditioner unit assembly to break.

    • When installing the air conditioner unit, eliminate static electricity by touching the vehicle body to prevent the components from being damaged.


    1. B006RJKC01
      *a Standard Position

      Temporarily install the instrument panel reinforcement assembly with air conditioner unit assembly.

    2. Align the standard position, install the drain cooler hose.

    3. Tighten the nut.

    4. Using an 8 mm hexagon wrench, tighten the 2 movable collars.

      B006OHCC01
      *1 Instrument Panel Reinforcement Assembly - -
      *a Movable Collar *b Vehicle Body
      *c Step 1 *d Step 2
      *e Step 3 *f Step 4
      B006QOD Bolt A B006LKF Bolt B
      B006O7D Bolt C - -

    5. Install the instrument panel reinforcement assembly with the 8 bolts.

      Torque:
      Bolt A
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }
      Bolt B
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }
      Bolt C
      23.6 N*m  { 241 kgf*cm, 17 ft.*lbf }

  3. INSTALL DEFROSTER NOZZLE ASSEMBLY

    B006NST

    1. Attach the claw to install the defroster nozzle assembly.

    2. Attach the clamp.

  4. INSTALL INSTRUMENT PANEL SAFETY PAD CAP


    1. B006O78C01
      *A for Driver Side
      *B for Passenger Side
      *1 Instrument Panel Hole Plug
      *2 Instrument Panel Safety Pad Cap

      Install 2 new instrument panel safety pad caps.

    2. Attach the claw to install the 4 new instrument panel hole plugs.

  5. INSTALL NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY


    1. B006P6TC01
      B006QOD Nut
      B006LKF Screw

      Install the No. 1 instrument panel brace sub-assembly with the 2 screws.

    2. Install the 2 nuts.

  6. INSTALL NO. 2 INSTRUMENT PANEL TO FLOOR BRACE SUB-ASSEMBLY


    1. B006LH5C01
      B006QOD Nut
      B006LKF Bolt

      Install the No. 2 instrument panel to floor brace sub-assembly with the 2 nuts and bolt.

    2. Attach the clamp.

  7. INSTALL NO. 1 INSTRUMENT PANEL TO FLOOR BRACE SUB-ASSEMBLY


    1. B006OIPC01
      B006QOD Nut
      B006LKF Bolt

      Install the No. 1 instrument panel to floor brace sub-assembly with the 2 nuts and 2 bolts.

    2. Attach the clamp.

  8. INSTALL AIR CONDITIONER UNIT ASSEMBLY


    1. B006L34C01
      B006QOD Bolt
      B006LKF Screw

      Tighten the 2 screws and 3 bolts in the order shown in the illustration.

  9. INSTALL INSTRUMENT PANEL WIRE


    1. Install each bolt, nut and screw, and then connect the instrument panel wire.

      B006NALC02
      *A w/ PTC Heater - -
      *1 Ground Wire - -

    2. Connect each connector and attach each clamp.

    3. Install each bolt and each ground wire.

      Torque:
      8.3 N*m  { 85 kgf*cm, 73 in.*lbf }

  10. INSTALL REAR NO. 1 AIR DUCT


    1. B006L38

      Attach the claw to install the rear No. 1 air duct.

  11. INSTALL REAR NO. 3 AIR DUCT


    1. B006M1Z

      except Super Long Slide Seat:


      1. Attach the claw to install the rear No. 3 air duct.

    2. A01UCR8

      for Super Long Slide Seat:


      1. Attach the claw to install the rear No. 3 air duct.

      2. Attach the clamp.

      3. Install the clip.

  12. INSTALL REAR NO. 5 AIR DUCT


    1. B006RDP

      Attach the claw to install the rear No. 5 air duct.

    2. Install the clip.

  13. INSTALL REAR NO. 2 AIR DUCT


    1. B006N60

      Attach the claw to install the rear No. 2 air duct.

  14. INSTALL REAR NO. 4 AIR DUCT


    1. B006L2V

      Attach the claw to install the rear No. 4 air duct.

    2. Install the clip.

  15. INSTALL FRONT FLOOR SIDE PAD LH


    1. B006PGB

      except Super Long Slide Seat:


      1. Attach the clip to install the front floor side pad LH.

    2. A01UCCG

      for Super Long Slide Seat:


      1. Install the front floor side pad LH.

  16. INSTALL FRONT FLOOR SIDE PAD RH


    1. B006M72

      Attach the clip to install the front floor side pad RH.

  17. INSTALL FRONT FLOOR CARPET ASSEMBLY


    1. for Integrated Console Box Type:


      1. Attach the guide to install the front floor carpet assembly to the original position as shown in the illustration.

      2. Attach each fastener.

      3. Install the clip.

        B006PLNC01
        B006PCE Fastener B006N8A Install in this Direction

    2. for Separate Console Box Type:


      1. Attach the guide to install the front floor carpet assembly to the original position as shown in the illustration.

      2. Attach each fastener.

      3. Install the clip.

        B006PBJC01
        B006PCE Fastener B006N8A Install in this Direction

    3. for Super Long Slide Seat:


      1. Attach the guide to install the front floor carpet assembly to the original position as shown in the illustration.

      2. Attach each fastener.

      3. Install the clip.

        B006QOTC01
        B006PCE Fastener B006N8A Install in this Direction

  18. INSTALL LOWER CENTER PILLAR GARNISH LH

    Click here

  19. INSTALL LOWER CENTER PILLAR GARNISH RH

    Click here

  20. INSTALL LAP BELT OUTER ANCHOR COVER

    Click here

  21. INSTALL NO. 2 ASSIST GRIP

    Click here

  22. INSTALL NO. 1 ASSIST GRIP

    Click here

  23. INSTALL ASSIST GRIP PLUG

    Click here

  24. INSTALL ASSIST GRIP PLUG

    Click here

  25. INSTALL REAR DOOR SCUFF PLATE LH

    Click here

  26. INSTALL REAR DOOR SCUFF PLATE RH

    Click here

  27. INSTALL NO. 3 SEAT TRACK LOWER RAIL PROTECTOR (for Super Long Slide Seat)

    Click here

  28. INSTALL NO. 2 SEAT TRACK LOWER RAIL PROTECTOR (for Super Long Slide Seat)

    Click here

  29. INSTALL NO. 1 SEAT TRACK LOWER RAIL PROTECTOR (for Super Long Slide Seat)

    Click here

  30. INSTALL REAR SEAT LOCK STRIKER COVER (for Super Long Slide Seat)

    Click here

  31. INSTALL NO. 3 FLOOR CARPET MOULDING (for Super Long Slide Seat)

    Click here

  32. INSTALL HEATER AIR OUTLET GRILLE (for Super Long Slide Seat)


    1. A01UEEK

      Install 2 new clips to the heater air outlet grille.

    2. Attach the claw and clip to install the heater air outlet grille.

  33. INSTALL COWL SIDE TRIM BOARD LH (for Super Long Slide Seat)

    Click here

  34. INSTALL DOOR SCUFF PLATE ASSEMBLY LH (for Super Long Slide Seat)

    Click here

  35. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY


    1. B006LBWN01

      Temporarily install the No. 1 air duct sub-assembly.

    2. Tighten the 2 nuts in the order shown in the illustration.

  36. INSTALL SHIFT LEVER ASSEMBLY


    1. for 2AR-FE:

      Click here

    2. for 2GR-FE:

      Click here

  37. INSTALL STEERING COLUMN ASSEMBLY

    Click here

  38. INSTALL NO. 4 AIR DUCT SUB-ASSEMBLY


    1. B006MVV

      Attach the claw to install the No. 4 air duct sub-assembly.

    2. Install the clip.

  39. INSTALL CONSOLE BOX ASSEMBLY (for Separate Console Box Type)

    Click here

  40. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY

    Click here

  41. INSTALL REAR NO. 2 SEAT ASSEMBLY LH (for Super Long Slide Seat)

    Click here

  42. INSTALL REAR NO. 1 SEAT ASSEMBLY LH (for Super Long Slide Seat)

    Click here

  43. INSTALL FRONT SEAT ASSEMBLY LH


    1. for Manual Seat:

      Click here

    2. for Driver Side Power Seat:

      Click here

    3. for Front Passenger Side Power Seat:

      Click here

    4. for Super Long Slide Seat:

      Click here

  44. INSTALL FRONT SEAT ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  45. CONNECT HEATER GROMMET

    B006NPFC01
    *a Marked Part

    1. Press the marked parts to attach the claw and install the heater grommet.

      Note


      • Securely install the heater grommet in order to prevent water ingress.

      • Install the heater grommet so that there is no clearance between the grommet and heater pipe.

  46. CONNECT HEATER WATER HOSE OUTLET


    1. B006NC4C01
      *a View A
      *b

      for 2AR-FE: Marking (White)

      for 2GR-FE: Marking (Green)
      *c Clip Installation Angle (90°)

      Connect the heater water hose outlet with the marking facing left and attach the clip within the area shown in the illustration.

      Note

      Do not apply excessive force to the heater water hose outlet.

  47. CONNECT HEATER WATER HOSE INLET


    1. B006NE3C01
      *a View A
      *b

      for 2AR-FE: Marking (White)

      for 2GR-FE: Marking (Green)
      *c Clip Installation Angle (90°)

      Connect the heater water hose inlet with the marking facing left and attach the clip within the area shown in the illustration.

      Note

      Do not apply excessive force to the heater water hose inlet.

  48. CONNECT NO. 2 AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY


    1. Remove the vinyl tape from the No. 2 air conditioner tube and accessory assembly.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the No. 2 air conditioner tube and accessory assembly.

      Compressor Oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the No. 2 air conditioner tube and accessory assembly.

      Note

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    4. B006MGJ

      Connect the No. 2 air conditioner tube and accessory assembly.

  49. CONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY


    1. Remove the vinyl tape from the air conditioner tube and accessory assembly.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the air conditioner tube and accessory assembly.

      Compressor Oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the air conditioner tube and accessory assembly.

      Note

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    4. B006OVB

      Connect the air conditioner tube and accessory assembly.

    5. B006RHZC01
      B006N8A Install in this Direction

      Rotate the hook connector as shown in the illustration.

    6. Insert the pipe joint into the fitting hole securely and tighten the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  50. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY

    Click here

  51. INSTALL NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL

    Click here

  52. INSTALL NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL

    Click here

  53. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

    Click here

  54. INSTALL WINDSHIELD WIPER MOTOR AND LINK

    Click here

  55. INSPECT WASHER NOZZLE

    Click here

  56. ADD ENGINE COOLANT


    1. for 2AR-FE:

      Click here

    2. for 2GR-FE:

      Click here

  57. INSPECT FOR COOLANT LEAK


    1. for 2AR-FE:

      Click here

    2. for 2GR-FE:

      Click here

  58. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

    Click here

  59. WARM UP ENGINE

    Click here

  60. INSPECT FOR REFRIGERANT LEAK

    Click here

  61. INITIALIZATION SERVO MOTOR

    Click here