REAR BRAKE INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL REAR DISC


    1. B006P3TC01
      *a Matchmark

      Align the matchmarks of the rear disc and rear axle hub and bearing assembly, and install the rear disc.

      Note

      When replacing the rear disc with a new one, select the installation position where the rear disc has minimal runout.

  2. INSTALL REAR DISC BRAKE CYLINDER MOUNTING


    1. Install the rear disc brake cylinder mounting to the rear axle carrier sub-assembly with the 2 bolts.

      Torque:
      150 N*m  { 1530 kgf*cm, 111 ft.*lbf }

  3. INSTALL REAR DISC BRAKE BUSHING DUST BOOT


    1. B006NGPC01
      B006PCE Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.

      Tech Tips

      Apply more than 0.3 g (0.01 oz) of lithium soap base glycol grease to each rear disc brake bushing dust boot.

    2. Install the 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting.

  4. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN


    1. B006NFYC01
      B006PCE Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the contact surface of the rear No. 2 disc brake cylinder slide pin.

    2. Install a new rear disc brake cylinder slide bushing to the rear No. 2 disc brake cylinder slide pin.

    3. B006O21C01
      B006PCE Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the rear No. 1 disc brake cylinder slide pin and rear No. 2 disc brake cylinder slide pin.

    4. B006P2UC01
      *1 Rear No. 1 Disc Brake Cylinder Slide Pin
      *2 Rear No. 2 Disc Brake Cylinder Slide Pin

      Install the rear No. 1 disc brake cylinder slide pin and rear No. 2 disc brake cylinder slide pin to the rear disc brake cylinder mounting.

    5. Push the rear No. 1 disc brake cylinder slide pin and rear No. 2 disc brake cylinder slide pin into each rear disc brake bushing dust boot to engage the pins to the boots.

  5. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE


    1. Install the 4 rear disc brake pad support plates to the rear disc brake cylinder mounting.

      Note

      Be sure to install each rear disc brake pad support plate in the correct position and direction.

  6. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT

    Note


    • When replacing worn rear disc brake pads, the rear disc brake anti-squeal shims and rear disc brake pad wear indicator plates must be replaced together with the rear disc brake pads.

    • Do not apply disc brake grease to the lining surface of the brake pad.

    • Install each rear disc brake pad wear indicator plate in the correct position and direction.

    • Install the rear disc brake anti-squeal shims in the correct positions and directions.


    1. B006ME2C01
      B006REL Disc Brake Grease

      Apply disc brake grease to both sides of the rear No. 1 disc brake anti-squeal shim as shown in the illustration.

    2. B006RKDC02
      *1 Rear Disc Brake Anti-squeal Shim
      *2 Rear No. 1 Disc Brake Anti-squeal Shim
      *3 Rear No. 2 Disc Brake Anti-squeal Shim
      *4 Rear Disc Brake Pad Wear Indicator Plate

      Install the rear No. 1 disc brake anti-squeal shim to the rear disc brake pad (inside).

    3. Install the rear No. 2 disc brake anti-squeal shim to the rear disc brake pad (inside).

    4. Install the rear disc brake anti-squeal shim to the rear disc brake pad (outside).

    5. Install new rear disc brake pad wear indicator plate to each rear disc brake pad.

  7. INSTALL REAR DISC BRAKE PAD


    1. Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.

      Note

      Install the rear disc brake pad so that the rear disc brake pad wear indicator plate is mounted on the lower side of the vehicle.

  8. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY


    1. Hold the 2 rear disc brake cylinder slide pins, and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with 2 new bolts.

      Torque:
      34.3 N*m  { 350 kgf*cm, 25 ft.*lbf }

  9. INSTALL PARKING BRAKE ACTUATOR ASSEMBLY


    1. Apply a light coat of lithium soap base glycol grease to a new O-ring.

    2. Install the O-ring to the rear disc brake cylinder assembly.

      Note

      Make sure to replace the O-ring with a new one when installing the parking brake actuator assembly.

    3. B006PAU

      Using a 5 mm hexagon socket wrench, install the parking brake actuator assembly to the rear disc brake cylinder assembly with the 2 bolts.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }

  10. CONNECT NO. 2 PARKING BRAKE WIRE ASSEMBLY


    1. B006Q5P

      Connect the No. 2 parking brake wire assembly connector to the parking brake actuator assembly.

  11. CONNECT REAR FLEXIBLE HOSE


    1. Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.

      Torque:
      30.4 N*m  { 310 kgf*cm, 22 ft.*lbf }

      Note

      Install the rear flexible hose lock securely into the lock hole in the rear disc brake cylinder assembly.

  12. BLEED BRAKE LINE

    Click here

  13. BLEED REAR DISC BRAKE CYLINDER ASSEMBLY

    CAUTION:

    If the rear disc brake cylinder assembly has been disassembled, perform air bleeding for the rear disc brake cylinder assembly.

    Tech Tips


    • Use the same procedure for the RH side and LH side.

    • The following procedure is for the LH side.


    1. Perform the procedure to enter rear disc brake pad replacement mode 5 times.

      Click here

    2. Release the parking brake.

    3. B006MQX

      Remove the bolt and separate the No. 2 parking brake wire assembly.

    4. Disconnect the No. 2 parking brake wire assembly connector from the parking brake actuator assembly.

    5. B006MVL

      Remove the bolt and separate the rear flexible hose from the No. 5 flexible hose bracket.

    6. B006R5W

      Disengage the 3 claws, 2 clips and 5 guides and separate the center No. 1 cowl top ventilator louver.

    7. B006OOK

      Remove the brake master cylinder reservoir filler cap assembly.

    8. Add brake fluid to keep the level between the MIN and MAX lines of the reservoir while bleeding the brakes.

      Note


      • Make sure that there is sufficient brake fluid in the reservoir.

      • If brake fluid leaks onto any painted surface, immediately wash it off.

      • Do not remove the filter from the brake master cylinder reservoir and be sure to fill the brake master cylinder reservoir with new brake fluid to avoid any potential contamination of the brake system. Contamination, for example by dirt particles or mineral oil, could lead to functional brake problems.

    9. B006Q7N

      Remove the 2 bolts and separate the rear disc brake cylinder assembly with the rear disc brake cylinder mounting from the rear axle carrier sub-assembly.(*1)

    10. B006LFD

      Hold the rear disc brake cylinder assembly with the rear disc brake cylinder mounting horizontally, then tilt it 45° toward the bleeder plug side as shown in the illustration.(*2)

    11. Temporarily install the rear disc brake cylinder assembly with the rear disc brake cylinder mounting to the rear axle carrier sub-assembly with the 2 bolts.(*3)

    12. Depress the brake pedal several times, and then loosen the bleeder plug with the pedal depressed.(*4)

    13. When fluid stops coming out, tighten the bleeder plug and release the brake pedal.(*5)

    14. Repeat steps (*1) through (*5) 3 times.

      Note

      If there is still air in the system after performing steps (*1) through (*5) 3 times, repeat the steps (*1) through (*5) until the air has been bled.

    15. Tighten the bleeder plug completely.

      Torque:
      8.3 N*m  { 85 kgf*cm, 73 in.*lbf }

    16. Install the rear disc brake cylinder assembly with the rear disc brake cylinder mounting to the rear axle carrier sub-assembly with the 2 bolts.

      Torque:
      150 N*m  { 1530 kgf*cm, 111 ft.*lbf }

    17. Install the rear flexible hose to the No. 5 flexible hose bracket with the bolt.

      Torque:
      18.8 N*m  { 192 kgf*cm, 14 ft.*lbf }
    18. B006P01C02
      *1 No. 5 Flexible Hose Bracket

      Tighten the bolt of the No. 5 flexible hose bracket.

      Torque:
      17.8 N*m  { 182 kgf*cm, 13 ft.*lbf }

      Tech Tips

      The bolt of the flexible hose bracket may become loose after removing and installing the rear flexible hose.

    19. Connect the No. 2 parking brake wire assembly connector to the parking brake actuator assembly.

    20. Install the No. 2 parking brake wire assembly with the bolt.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

    21. Inspect for brake fluid leaks.

    22. Inspect the brake fluid level in the reservoir.

      Click here

    23. Install the brake master cylinder reservoir filler cap assembly.

    24. Engage the 5 guides, 2 clips and 3 claws to install the center No. 1 cowl top ventilator louver.

  14. INSTALL REAR WHEEL

    Click here

  15. NORMAL CONDITION RECOVERY

    Click here