PROCEDURE
INSTALL VACUUM PUMP ASSEMBLY
When using a new vacuum pump assembly:
| *1 | No. 2 O-ring |
| *2 | No. 3 O-ring |
|
Engine Oil |
Apply engine oil to the No. 2 O-ring and No. 3 O-ring which are installed to a new vacuum pump assembly.
When reusing the vacuum pump assembly:
| *1 | No. 2 O-ring |
| *2 | No. 3 O-ring |
|
Engine Oil |
Apply engine oil to a new No. 2 O-ring and No. 3 O-ring and install them to the vacuum pump assembly.
Apply engine oil to the inner surface of the installation hole.
| *a | Coupling Teeth |
| *b | Groove |
| *c | Oil Pipe |
Temporarily install the vacuum pump assembly so that the oil pipe engages with the hole of the camshaft and the coupling teeth engages with the groove of the camshaft.
Note
Ensure that the vacuum pump assembly is installed securely.
Be careful not to pinch the O-ring.
Install the vacuum pump assembly with the 3 bolts.
Note
After installation, check that there are no gaps between the matching surfaces and that the vacuum pump assembly is not installed at an angle.
Tighten the 3 bolts in the order shown in the illustration.
INSTALL ENGINE WIRE
Install the wiring harness clamp bracket with the bolt.
Install the engine wire with the 2 bolts and nut.
CONNECT AIR HOSE
Connect the air hose to the vacuum pump assembly and slide the clip to secure it.
INSTALL NO. 2 SURGE TANK STAY
Install the No. 2 surge tank stay with the 2 bolts in the order shown in the illustration.
INSTALL AIR CLEANER CASE SUB-ASSEMBLY
INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY
for LHD: Click here
for RHD: Click here
INSTALL NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL
for LHD: Click here
for RHD: Click here
INSTALL NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL
for LHD: Click here
for RHD: Click here
INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY
for LHD: Click here
for RHD: Click here
INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
for LHD: Click here
for RHD: Click here
INSPECT WASHER NOZZLE
INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY
INSPECT VACUUM PUMP OPERATION