VACUUM PUMP INSTALLATION

PROCEDURE


  1. INSTALL VACUUM PUMP ASSEMBLY


    1. When using a new vacuum pump assembly:


      1. B006MMSC01
        *1 No. 2 O-ring
        *2 No. 3 O-ring
        B006QOD Engine Oil

        Apply engine oil to the No. 2 O-ring and No. 3 O-ring which are installed to a new vacuum pump assembly.

    2. When reusing the vacuum pump assembly:


      1. B006MMSC01
        *1 No. 2 O-ring
        *2 No. 3 O-ring
        B006QOD Engine Oil

        Apply engine oil to a new No. 2 O-ring and No. 3 O-ring and install them to the vacuum pump assembly.

    3. Apply engine oil to the inner surface of the installation hole.

    4. B006R8WC01
      *a Coupling Teeth
      *b Groove
      *c Oil Pipe

      Temporarily install the vacuum pump assembly so that the oil pipe engages with the hole of the camshaft and the coupling teeth engages with the groove of the camshaft.

      Note


      • Ensure that the vacuum pump assembly is installed securely.

      • Be careful not to pinch the O-ring.

    5. B006QK0N01

      Install the vacuum pump assembly with the 3 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note


      • After installation, check that there are no gaps between the matching surfaces and that the vacuum pump assembly is not installed at an angle.

      • Tighten the 3 bolts in the order shown in the illustration.

  2. INSTALL ENGINE WIRE


    1. B006OW9

      Install the wiring harness clamp bracket with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    2. B006OMLN01

      Install the engine wire with the 2 bolts and nut.

      Torque:
      Bolt (A)
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      Bolt (B)
      8.35 N*m  { 85 kgf*cm, 74 in.*lbf }
      Nut
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
  3. CONNECT AIR HOSE


    1. B006RGI

      Connect the air hose to the vacuum pump assembly and slide the clip to secure it.

  4. INSTALL NO. 2 SURGE TANK STAY


    1. B006RAWN01

      Install the No. 2 surge tank stay with the 2 bolts in the order shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
  5. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  6. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY

    for LHD: Click here

    for RHD: Click here

  7. INSTALL NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL

    for LHD: Click here

    for RHD: Click here

  8. INSTALL NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL

    for LHD: Click here

    for RHD: Click here

  9. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

    for LHD: Click here

    for RHD: Click here

  10. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    for LHD: Click here

    for RHD: Click here

  11. INSPECT WASHER NOZZLE

    Click here

  12. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

  13. INSPECT VACUUM PUMP OPERATION

    Click here