BRAKE MASTER CYLINDER(for RHD) REMOVAL

CAUTION / NOTICE / HINT

Note

Make sure to release vacuum from the brake booster assembly before removing the brake master cylinder sub-assembly from the brake booster assembly.

PROCEDURE


  1. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Click here

  2. SEPARATE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY


    1. B006Q3R

      Disconnect the connector from the brake master cylinder reservoir assembly.

    2. Remove the 2 bolts and separate the brake master cylinder reservoir assembly from the outer cowl top panel sub-assembly.

  3. REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL


    1. A01IGNI

      Disengage the 2 claws and remove the No. 1 heater air duct splash shield seal from the outer cowl top panel sub-assembly.

  4. REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL


    1. A01IIWW

      Disengage the 2 claws and remove the No. 2 heater air duct splash shield seal from the outer cowl top panel sub-assembly.

  5. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY


    1. B006LMV

      Disengage the clamp and separate the wire harness from the outer cowl top panel sub-assembly.

    2. B006KM0

      Disengage the clamp and separate the wire harness from the outer cowl top panel sub-assembly.

    3. B006M3C

      Remove the 10 bolts and outer cowl top panel sub-assembly.

  6. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  7. DISCONNECT NO. 1 RESERVOIR TUBE


    1. A01IIAF

      Separate the No. 1 reservoir tube from the hose clamp bracket.

    2. A01IL8D

      Slide the clip and disconnect the No. 1 reservoir tube from the brake master cylinder sub-assembly.

  8. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY


    1. A01IKUU

      Using a union nut wrench, disconnect the 2 brake lines from the brake master cylinder sub-assembly.

      Note


      • Do not damage or deform the brake lines.

      • Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

    2. A01IIJH

      Remove the 2 nuts and brake master cylinder sub-assembly from the brake booster assembly.

      Note


      • The brake master cylinder sub-assembly requires careful handling. Do not drop or subject the brake master cylinder sub-assembly to any impact. Do not reuse a brake master cylinder sub-assembly that has been dropped.

      • Do not hold the brake master cylinder sub-assembly by the master cylinder piston. Hold the brake master cylinder sub-assembly by its body or its reservoir when carrying it.

      • Do not pull out the master cylinder piston.

      • Do not strike or pinch the master cylinder piston, or cause any damage to the master cylinder piston by any other means.

      • When installing the brake master cylinder sub-assembly to the brake booster assembly, or when removing the brake master cylinder sub-assembly from the brake booster assembly, make sure that the brake master cylinder sub-assembly is kept horizontal or with its tip facing downward (the master cylinder piston is facing upward) to prevent the master cylinder piston from falling out.

      • Do not allow any foreign matter to contaminate the master cylinder piston. If any foreign matter gets on the master cylinder piston, remove it by using a piece of cloth and then apply an even layer of lithium soap base glycol grease around the circumference (sliding part) of the master cylinder piston.

      • Do not use any other type of grease or fluid.

      • Make sure to release vacuum from the brake booster assembly before removing the brake master cylinder sub-assembly from the brake booster assembly.

    3. Remove the brake master cylinder O-ring from the brake master cylinder sub-assembly.