AUTOMATIC TRANSAXLE UNIT DISASSEMBLY

PROCEDURE


  1. REMOVE TRANSMISSION CONTROL SHAFT LEVER


    1. B006N8R

      Remove the nut, washer and transmission control shaft lever from the manual valve lever shaft sub-assembly.

  2. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY


    1. B006N37

      Remove the 2 bolts and park/neutral position switch assembly from the automatic transaxle case sub-assembly.

  3. REMOVE REFILL PLUG


    1. B006RJX

      Remove the refill plug and gasket from the automatic transaxle case sub-assembly.

  4. REMOVE OVERFLOW PLUG


    1. B006M9O

      Using a 10 mm socket hexagon wrench, remove the overflow plug and gasket from the transaxle housing.

  5. REMOVE NO. 1 TRANSMISSION OIL FILLER TUBE


    1. B006QDL

      Using a 6 mm socket hexagon wrench, remove the No. 1 transmission oil filler tube from the transaxle housing.

  6. REMOVE OIL COOLER UNION SUB-ASSEMBLY


    1. B006LGIC01
      *1 Oil Cooler Union Bolt

      Remove the bolt to separate the oil cooler union sub-assembly bracket portion from the automatic transaxle case sub-assembly.

    2. Remove the oil cooler union bolt, 2 gaskets and oil cooler union sub-assembly from the automatic transaxle case sub-assembly.

  7. REMOVE NO. 1 OIL COOLER OUTLET TUBE SUB-ASSEMBLY


    1. B006QI0

      Using a 19 mm union nut wrench, remove the No. 1 oil cooler outlet tube sub-assembly from the automatic transaxle case sub-assembly.

    2. B006LCC

      Remove the O-ring from the No. 1 oil cooler outlet tube sub-assembly.

  8. REMOVE TRANSMISSION CASE SIDE COVER


    1. B006KZI

      Remove the 10 bolts and transmission case side cover from the automatic transaxle case sub-assembly.

  9. REMOVE TRANSMISSION WIRE


    1. B006QLMC01
      *a Connector A
      *b Connector B

      Disengage the clamp to disconnect the transmission wire from the solenoid lock plate.

    2. Disconnect the 9 solenoid valve connectors.

      Tech Tips


      • Using a screwdriver, disconnect the solenoid valve connector A using the procedure shown in the illustration.

      • Using a screwdriver, disconnect the solenoid valve connector B using the procedure shown in the illustration.

    3. B006Q0W

      Disengage the wire harness clamp to disconnect the transmission wire (oil pump with solenoid assembly).

    4. B006NHU

      Disconnect the transmission wire connector.

    5. B006PXC

      Disengage the clamp to disconnect the transmission wire (oil pump with solenoid assembly) from the solenoid lock plate.

    6. B006QV7

      Remove the bolt and temperature sensor clamp and disconnect the temperature sensor from the transmission valve body assembly.

    7. B006QSZ

      Disconnect the transmission revolution sensor (NT) connector and transmission revolution sensor (NC) connector.

    8. B006Q96

      Remove the bolt and transmission wire from the automatic transmission case sub-assembly.

  10. REMOVE TRANSMISSION VALVE BODY ASSEMBLY


    1. B006NDI

      Disengage the clamp to disconnect the transmission revolution sensor (NC) wire connector.

    2. B006PUP

      Remove the 9 bolts and transmission valve body assembly from the automatic transaxle case sub-assembly.

    3. B006OCIC01
      *1 Transaxle Case Gasket
      *2 No. 1 Front Oil Pump Cover Gasket
      *3 No. 2 Front Oil Pump Cover Gasket

      Remove the 2 transaxle case gaskets from the automatic transaxle case sub-assembly.

    4. Remove the transaxle case gasket from the counter drive gear sub-assembly.

    5. Remove the transaxle case gasket from the front oil pump assembly.

    6. Remove the No. 1 front oil pump cover gasket from the front oil pump assembly.

    7. Remove the No. 2 front oil pump cover gasket from the front oil pump assembly.

  11. REMOVE TRANSMISSION REVOLUTION SENSOR (NT)


    1. B006PF0

      Remove the bolt and transmission revolution sensor (NT) from the automatic transaxle case sub-assembly.

  12. REMOVE TRANSMISSION REVOLUTION SENSOR (NC)


    1. B006R77

      Remove the bolt and transmission revolution sensor (NC) from the counter drive gear sub-assembly.

  13. INSPECT INPUT SHAFT END PLAY

    Click here

  14. REMOVE TRANSAXLE HOUSING


    1. B006MYW

      Remove the 21 bolts.

    2. B006N8K

      Using a plastic hammer, tap on the circumference of the transaxle housing to remove it from the automatic transaxle case sub-assembly.

    3. B006RE1C01
      *1 Transaxle Case Gasket
      *2 O-ring

      Remove the 5 transaxle case gaskets from the front oil pump assembly.

    4. Remove the O-ring from the automatic transaxle case sub-assembly.

  15. REMOVE TRANSAXLE HOUSING OIL SEPARATOR


    1. B006PC1

      Remove the 3 bolts and transaxle housing oil separator from the transaxle housing.

  16. REMOVE TRANSMISSION OIL CLEANER MAGNET


    1. B006NHC

      Remove the 3 transmission oil cleaner magnets from the transaxle housing oil separator.

  17. INSPECT TRANSMISSION OIL CLEANER MAGNET

    Click here

  18. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE


    1. B006MLE

      Remove the differential gear lube apply tube from the transaxle housing.

  19. REMOVE TRANSMISSION LUBE APPLY TUBE


    1. B006NAQ

      Remove the bolt and clamp from the transaxle housing.

    2. B006LAL

      Remove the transmission lube apply tube from the transaxle housing.

  20. REMOVE DIFFERENTIAL CASE ASSEMBLY


    1. B006MUU

      Remove the differential case assembly from the automatic transaxle case sub-assembly.

  21. REMOVE CLUTCH DRUM OIL SEAL RING


    1. B006QTW

      Remove the clutch drum oil seal ring from the front oil pump assembly.

  22. REMOVE OIL PUMP SPROCKET FRONT THRUST WASHER


    1. B006ON7

      Remove the oil pump sprocket front thrust washer from the transmission oil pump drive sprocket.

  23. REMOVE TRANSMISSION DRIVE CHAIN


    1. B006NVJ

      Remove the transmission drive chain together with the transmission oil pump drive sprocket and oil pump drive shaft sub-assembly from the front oil pump assembly.

      Note

      To avoid damaging the bush of the front oil pump assembly, remove the transmission drive chain, transmission oil pump drive sprocket and oil pump drive shaft sub-assembly horizontally relative to the front oil pump assembly.

  24. REMOVE OIL PUMP SPROCKET REAR THRUST WASHER


    1. B006MQP

      Remove the oil pump sprocket rear thrust washer from the front oil pump assembly.

  25. REMOVE MANUAL DETENT SPRING SUB-ASSEMBLY


    1. B006MS7

      Remove the bolt and manual detent spring sub-assembly from the front oil pump assembly.

  26. REMOVE FRONT OIL PUMP ASSEMBLY

    Note

    To avoid damaging the front oil pump assembly and transmission valve body assembly, when removing the front oil pump assembly, first remove the transmission valve body assembly.


    1. B006KVB

      Remove the 7 bolts and front oil pump assembly from the automatic transaxle case sub-assembly.

  27. REMOVE PLANETARY CARRIER THRUST WASHER


    1. B006MYS

      Remove the planetary carrier thrust washer from the C-3 and C-4 clutch assembly.

  28. REMOVE C-3 AND C-4 CLUTCH ASSEMBLY


    1. B006NLX

      Remove the C-3 and C-4 clutch assembly from the front planetary gear assembly.

  29. INSPECT CLEARANCE OF C-3 CLUTCH

    Click here

  30. INSPECT CLEARANCE OF C-4 CLUTCH

    Click here

  31. REMOVE NO. 2 PLANETARY CARRIER THRUST WASHER


    1. B006KI6

      Remove the No. 2 planetary carrier thrust washer from the front planetary gear assembly.

  32. REMOVE PLANETARY SUN GEAR


    1. B006OV6

      Remove the planetary sun gear from the front planetary gear assembly.

  33. REMOVE NO. 9 THRUST BEARING RACE


    1. B006LEI

      Remove the No. 9 thrust bearing race from the front planetary gear assembly.

  34. REMOVE THRUST NEEDLE ROLLER BEARING


    1. B006N1V

      Remove the thrust needle roller bearing from the front planetary gear assembly.

  35. REMOVE NO. 8 THRUST BEARING RACE


    1. B006LEI

      Remove the No. 8 thrust bearing race from the front planetary gear assembly.

  36. REMOVE FRONT PLANETARY GEAR ASSEMBLY


    1. B006QFL

      Remove the front planetary gear assembly from the front planetary ring gear.

  37. REMOVE THRUST NEEDLE ROLLER BEARING


    1. B006PPJ

      Remove the thrust needle roller bearing from the front planetary ring gear.

  38. REMOVE NO. 7 THRUST BEARING RACE


    1. B006KS8

      Remove the No. 7 thrust bearing race from the front planetary gear assembly.

  39. INSPECT FRONT PLANETARY GEAR ASSEMBLY

    Click here

  40. REMOVE INPUT SHAFT OIL SEAL RING


    1. B006MTL

      Remove the 5 input shaft oil seal rings from the front planetary gear assembly.

  41. REMOVE REAR INPUT SHAFT OIL SEAL RING


    1. B006O6T

      Remove the 2 rear input shaft oil seal rings from the front planetary gear assembly.

  42. REMOVE FRONT PLANETARY RING GEAR


    1. B006NPP

      Remove the front planetary ring gear with front planetary ring gear flange from the C-1 clutch assembly.

    2. B006O47

      Using a screwdriver with its tip wrapped with protective tape, remove the snap ring from the front planetary ring gear.

      Note

      Be careful not to damage the front planetary ring gear and front planetary ring gear flange.

    3. B006N0L

      Remove the front planetary ring gear flange from the front planetary ring gear.

  43. REMOVE THRUST NEEDLE ROLLER BEARING


    1. B006PBF

      Remove the thrust needle roller bearing from the C-1 clutch assembly.

  44. REMOVE NO. 6 THRUST BEARING RACE


    1. B006QI2

      Remove the No. 6 thrust bearing race from the C-1 clutch assembly.

  45. REMOVE C-1 CLUTCH ASSEMBLY


    1. B006P2J

      Remove the C-1 clutch assembly from the sun gear input hub sub-assembly.

  46. INSPECT CLEARANCE OF C-1 CLUTCH

    Click here

  47. REMOVE FRONT CLUTCH CLUTCH DISC


    1. B006KZM

      Using a screwdriver with its tip wrapped in protective tape, remove the snap ring from the clutch drum sub-assembly.

      Note

      Be careful not to damage the clutch drum sub-assembly.

    2. B006M6BC01
      *1 Forward Clutch Flange
      *2 Front Clutch Clutch Disc
      *3 Forward Multiple Disc Clutch Clutch Plate
      *a Snap Ring Side
      *b Front Clutch Clutch Disc Side

      Remove the forward clutch flange, 5 front clutch clutch discs and 5 forward multiple disc clutch clutch plates from the clutch drum sub-assembly.

  48. INSPECT FRONT CLUTCH CLUTCH DISC

    Click here

  49. REMOVE NO. 1 CLUTCH BALANCER


    1. B006P9MN01

      Place SST on the No. 1 clutch balancer and compress the rear clutch piston return compression spring with a press.

      SST
      09387-00020

      Note

      Do not compress the rear clutch piston return compression spring excessively.

    2. Using SST, remove the snap ring from the clutch drum sub-assembly.

      SST
      09350-30020   ( 09350-07070 )
    3. B006PST

      Remove the No. 1 clutch balancer from the forward clutch piston.

  50. REMOVE REAR CLUTCH PISTON RETURN COMPRESSION SPRING


    1. B006LYD

      Remove the rear clutch piston return compression spring from the forward clutch piston.

  51. REMOVE FORWARD CLUTCH PISTON


    1. B006POG

      Apply compressed air (392 kPa (4.0 kgf/cm2, 57 psi)) to the oil hole of the clutch drum sub-assembly to remove the forward clutch piston from the clutch drum sub-assembly.

      Note


      • Applying compressed air may cause the forward clutch piston to jump out. When removing the forward clutch piston, hold it by hand using a piece of cloth.

      • Be careful as ATF may spray when applying compressed air.

    2. B006KP3

      Remove the O-ring from the clutch drum sub-assembly.

    3. B006NV4

      Remove the D-ring from the clutch drum sub-assembly.

  52. REMOVE SUN GEAR INPUT HUB SUB-ASSEMBLY


    1. B006LEO

      Remove the sun gear input hub sub-assembly from the counter drive gear sub-assembly.

  53. REMOVE THRUST NEEDLE ROLLER BEARING


    1. B006KYM

      Remove the thrust needle roller bearing from the sun gear input hub sub-assembly.

  54. REMOVE NO. 5 THRUST BEARING RACE


    1. B006LKE

      Remove the No. 5 thrust bearing race from the sun gear input hub sub-assembly.

  55. REMOVE MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY


    1. B006NPN

      Remove the bolt.

    2. B006M6A

      Align the cutouts of the manual valve lever sub-assembly and manual valve lever shaft sub-assembly, and remove the manual valve lever shaft sub-assembly.

      Tech Tips

      Rotating the manual valve lever shaft sub-assembly to the area shown in the illustration will align the cutouts.

    3. B006RL0

      Remove the O-ring from the manual valve lever shaft sub-assembly.

  56. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY


    1. B006RBD

      Remove the manual valve lever sub-assembly from the automatic transaxle case sub-assembly.

  57. REMOVE PAWL STOPPER PLATE


    1. B006M0M

      Remove the 2 bolts and pawl stopper plate from the automatic transaxle case sub-assembly.

  58. REMOVE MANUAL VALVE LEVER SHAFT RETAINER SPRING


    1. B006Q8H

      Remove the manual valve lever shaft retainer spring from the automatic transaxle case sub-assembly.

  59. REMOVE PARKING LOCK ROD SUB-ASSEMBLY


    1. B006LOCC01
      *1 Manual Valve Lever Shaft Sub-assembly
      *2 Parking Lock Rod Sub-assembly

      Move the manual valve lever shaft sub-assembly and parking lock rod sub-assembly as shown in the illustration, and remove the parking lock rod sub-assembly.

      Tech Tips

      Align the cutouts of the parking lock rod sub-assembly and manual valve lever shaft sub-assembly and remove the parking lock rod sub-assembly.

  60. REMOVE MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY


    1. B006PMV

      Remove the manual valve lever shaft sub-assembly from the automatic transaxle case sub-assembly.

  61. REMOVE PARKING LOCK PAWL TORSION SPRING


    1. B006KJ4

      Remove the parking lock pawl torsion spring from the automatic transaxle case sub-assembly.

  62. REMOVE PARKING LOCK PAWL SHAFT


    1. B006L26

      Remove the parking lock pawl shaft from the automatic transaxle case sub-assembly.

  63. REMOVE PARKING LOCK PAWL


    1. B006MK1

      Remove the parking lock pawl from the automatic transaxle case sub-assembly.

  64. REMOVE PARKING LOCK SLEEVE


    1. B006OJW

      Remove the parking lock sleeve from the automatic transaxle case sub-assembly.

  65. INSPECT CLEARANCE OF B-1 BRAKE

    Click here

  66. REMOVE COUNTER DRIVE GEAR SUB-ASSEMBLY


    1. B006QDUC02
      *a Bolt A
      *b Bolt B

      Using a T50 "TORX" socket wrench, remove the 2 bolts (A) from the counter drive gear sub-assembly.

    2. Remove the 6 bolts (B) from the counter drive gear sub-assembly.

    3. B006MUQ

      Remove the counter drive gear sub-assembly together with the pinion and counter driven gear sub-assembly from the automatic transaxle case sub-assembly.

    4. B006LM5

      Remove the O-ring from the automatic transaxle case sub-assembly.

  67. REMOVE NO. 1 BRAKE DISC


    1. B006P5J

      Using a screwdriver with its tip wrapped in protective tape, remove the snap ring from the counter drive gear sub-assembly.

      Note

      Be careful not to damage the counter drive gear sub-assembly.

    2. B006PRUC01
      *1 No. 1 Brake Flange
      *2 No. 1 Brake Disc
      *3 No. 1 Brake Plate
      *a Snap Ring Side
      *b No. 1 Brake Disc Side

      Remove the No. 1 brake flange, 4 No. 1 brake discs and 4 No. 1 brake plates from the counter drive gear sub-assembly.

  68. INSPECT NO. 1 BRAKE DISC

    Click here

  69. REMOVE NO. 3 PLANETARY CARRIER THRUST WASHER


    1. B006M2Y

      Remove the No. 3 planetary carrier thrust washer from the rear planetary gear assembly.

  70. REMOVE PLANETARY SUN GEAR SUB-ASSEMBLY


    1. B006OAW

      Remove the planetary sun gear sub-assembly from the rear planetary gear assembly.

  71. INSPECT PLANETARY SUN GEAR SUB-ASSEMBLY

    Click here

  72. REMOVE REAR PLANETARY SUN GEAR SUB-ASSEMBLY


    1. B006MQ3

      Remove the rear planetary sun gear sub-assembly from the C-2 clutch assembly.

  73. REMOVE REAR PLANETARY GEAR ASSEMBLY


    1. B006NRT

      Remove the rear planetary gear assembly from the C-2 clutch assembly.

  74. REMOVE NO. 4 PLANETARY CARRIER THRUST WASHER


    1. B006OQ2

      Remove the No. 4 planetary carrier thrust washer from the rear planetary gear assembly.

  75. INSPECT REAR PLANETARY GEAR ASSEMBLY

    Click here

  76. REMOVE NO. 4 THRUST BEARING RACE


    1. B006RK8

      Remove the No. 4 thrust bearing race from the rear planetary sun gear sub-assembly.

  77. REMOVE THRUST NEEDLE ROLLER BEARING


    1. B006NAD

      Remove the thrust needle roller bearing from the rear planetary sun gear sub-assembly.

  78. REMOVE THRUST BEARING RACE


    1. B006NBV

      Remove the thrust bearing race from the rear planetary sun gear sub-assembly.

  79. REMOVE NO. 3 THRUST BEARING RACE


    1. B006MRP

      Remove the No. 3 thrust bearing race from the rear planetary sun gear sub-assembly.

  80. INSPECT REAR PLANETARY SUN GEAR SUB-ASSEMBLY

    Click here

  81. REMOVE THRUST NEEDLE ROLLER BEARING


    1. B006PE1

      Remove the thrust needle roller bearing from the C-2 clutch assembly.

  82. REMOVE NO. 2 THRUST BEARING RACE


    1. B006R3V

      Remove the No. 2 thrust bearing race from the C-2 clutch assembly.

  83. INSPECT CLEARANCE OF C-2 CLUTCH

    Click here

  84. REMOVE C-2 CLUTCH ASSEMBLY


    1. B006PAQ

      Remove the C-2 clutch assembly from the automatic transaxle case sub-assembly.

  85. REMOVE THRUST NEEDLE ROLLER BEARING


    1. B006MAL

      Remove the thrust needle roller bearing from the C-2 clutch assembly.

  86. REMOVE NO. 1 THRUST BEARING RACE


    1. B006QG0

      Remove the No. 1 thrust bearing race from the automatic transaxle case sub-assembly.

  87. REMOVE NO. 2 CLUTCH DISC


    1. B006MFB

      Using a screwdriver with its tip wrapped in protective tape, remove the snap ring from the intermediate shaft sub-assembly.

      Note

      Be careful not to damage the intermediate shaft sub-assembly.

    2. B006KQQC01
      *1 Direct Clutch Flange
      *2 No. 2 Clutch Disc
      *3 No. 2 Clutch Plate
      *a Snap Ring Side
      *b No. 2 Clutch Disc Side

      Remove the direct clutch flange, 4 No. 2 clutch discs and 4 No. 2 clutch plates from the intermediate shaft sub-assembly.

  88. INSPECT NO. 2 CLUTCH DISC

    Click here

  89. REMOVE C-2 CLUTCH BALANCER


    1. B006RLVN01

      Place SST on the C-2 clutch balancer and compress the clutch return spring sub-assembly with a press.

      SST
      09387-00020

      Note

      Do not compress the clutch return spring sub-assembly excessively.

    2. Using SST, remove the snap ring from the intermediate shaft sub-assembly.

      SST
      09350-30020   ( 09350-07070 )
    3. B006OWR

      Remove the C-2 clutch balancer from the intermediate shaft sub-assembly.

  90. REMOVE CLUTCH RETURN SPRING SUB-ASSEMBLY


    1. B006P82

      Remove the clutch return spring sub-assembly from the intermediate shaft sub-assembly.

  91. INSPECT CLUTCH RETURN SPRING SUB-ASSEMBLY

    Click here

  92. REMOVE C-2 CLUTCH PISTON


    1. B006QNM

      Apply compressed air (392 kPa (4.0 kgf/cm2, 57 psi)) to the oil hole of the intermediate shaft sub-assembly.

      Note


      • Applying compressed air may cause the C-2 clutch piston to jump out. When removing the C-2 clutch piston, hold it by hand using a piece of cloth.

      • Be careful as ATF may spray when applying compressed air.

    2. B006QBA

      Remove the C-2 clutch piston from the intermediate shaft sub-assembly.

    3. B006RDC

      Remove the 2 O-rings from the intermediate shaft sub-assembly.

  93. REMOVE DIRECT CLUTCH DRUM OIL SEAL RING


    1. B006MXA

      Remove the 2 direct clutch drum oil seal rings from the automatic transaxle case sub-assembly.

  94. INSPECT CLEARANCE OF B-2 BRAKE

    Click here

  95. REMOVE 2ND BRAKE BRAKE DISC


    1. B006M94

      Using a screwdriver with its tip wrapped with protective tape, remove the snap ring from the automatic transaxle case sub-assembly.

      Note

      Be careful not to damage the automatic transaxle case sub-assembly.

    2. B006LCNC01
      *1 2nd Brake Brake Flange
      *2 2nd Brake Brake Disc
      *3 2nd Brake Brake Plate
      *a Snap Ring Side
      *b 2nd Brake Brake Disc Side

      Remove the 2nd brake brake flange, 5 2nd brake brake discs and 5 2nd brake brake plates from the automatic transaxle case sub-assembly.

  96. INSPECT 2ND BRAKE BRAKE DISC

    Click here

  97. REMOVE NO. 2 1ST AND REVERSE BRAKE PISTON


    1. B006PB3

      Remove the No. 2 1st and reverse brake piston from the automatic transaxle case sub-assembly.

  98. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY


    1. B006R0HN01

      Place SST on the 1st and reverse brake return spring sub-assembly and compress it with a press.

      SST
      09380-60011   ( 09381-06020, 09381-06050, 09381-06060, 09381-06100, 09381-06110 )
      09950-70010   ( 09951-07200 )

      Note

      Do not compress the 1st and reverse brake return spring sub-assembly excessively.

    2. B006RL5

      Using a screwdriver with its tip wrapped with protective tape, remove the snap ring from the automatic transaxle case sub-assembly.

      Note

      Be careful not to damage the automatic transaxle case sub-assembly.

    3. B006L1I

      Remove the 1st and reverse brake return spring sub-assembly from the automatic transaxle case sub-assembly.

  99. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY

    Click here

  100. REMOVE 1ST AND REVERSE BRAKE PISTON


    1. B006QOC

      Apply compressed air (approximately 392 kPa (4.0 kgf/cm2, 57 psi)) to the ATF hole to remove the 1st and reverse brake piston from the automatic transaxle case sub-assembly.

    2. B006NY8

      Remove the 2 O-rings from the 1st and reverse brake piston.

  101. REMOVE NEEDLE ROLLER BEARING


    1. B006OHRN01

      Using SST, remove the needle roller bearing from the automatic transaxle case sub-assembly.

      SST
      09303-55010
      09502-12010

      Note

      Be careful not to damage the automatic transaxle case sub-assembly.

  102. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL


    1. B006QG5

      Using a screwdriver with its tip wrapped with protective tape, remove the manual valve lever shaft oil seal from the automatic transaxle case sub-assembly.

      Note

      Be careful not to damage the automatic transaxle case sub-assembly.

  103. REMOVE TRANSAXLE CASE OIL SEAL


    1. B006N68E01

      Using SST, remove the transaxle case oil seal from the transaxle housing.

      SST
      09308-36010

      Note

      Be careful not to damage the transaxle housing.

  104. REMOVE FRONT DRIVE SHAFT OIL SEAL RH


    1. B006KMZN01

      Using SST, remove the front drive shaft oil seal RH from the transaxle housing.

      SST
      09308-36010

      Note

      Be careful not to damage the transaxle housing.

  105. REMOVE FRONT DRIVE SHAFT OIL SEAL LH


    1. B006R2MN01

      Using SST, remove the front drive shaft oil seal LH from the automatic transaxle case sub-assembly.

      SST
      09308-36010

      Note

      Be careful not to damage the automatic transaxle case sub-assembly.

  106. REMOVE NEEDLE ROLLER BEARING


    1. B006QBRN01

      Using SST and a press, remove the needle roller bearing from the transaxle housing.

      SST
      09950-60011   ( 09951-00550 )
      09950-70010   ( 09951-07200 )

      Note

      Be careful not to damage the transaxle housing.

  107. REMOVE COUNTER DRIVEN GEAR REAR TAPERED ROLLER BEARING (OUTER RACE)


    1. B006QBLN01

      Using SST, remove the counter driven gear rear tapered roller bearing (outer race) from the automatic transaxle case sub-assembly.

      SST
      09308-36010

      Note

      Be careful not to damage the automatic transaxle case sub-assembly.

      Tech Tips

      Align the claw of the SST with the indentation of the automatic transaxle case sub-assembly when removing the parts.

      B006QV2

  108. REMOVE COUNTER DRIVEN GEAR REAR TAPERED ROLLER BEARING (INNER RACE)


    1. B006KPFN01

      Using SST, remove the counter driven gear rear tapered roller bearing (inner race) from the pinion and counter driven gear sub-assembly.

      SST
      09950-40011   ( 09951-04010, 09952-04010, 09953-04030, 09954-04010, 09955-04011, 09957-04010, 09958-04011 )
      09950-60011   ( 09951-00310 )

      Note

      Because SST is attached to the roller portion, there is a possibility that the roller portion could break and SST could come off before the counter driven gear tapered roller bearing (rear side inner race) comes off.

    2. B006PO2N01

      If the roller portion breaks and SST comes off, reattach SST to the inner race in the position shown in the illustration, and continue removing the parts.

      SST
      09950-40011   ( 09951-04010, 09952-04010, 09953-04030, 09954-04010, 09955-04011, 09957-04010, 09958-04011 )
      09950-60011   ( 09951-00310 )

  109. REMOVE COUNTER DRIVEN GEAR FRONT TAPERED ROLLER BEARING (OUTER RACE)


    1. B006M97N01

      Using SST, remove the counter driven gear front tapered roller bearing (outer race) and pinion and counter driven gear shim from the transaxle housing.

      SST
      09308-36010

      Note

      Be careful not to damage the transaxle housing.

      Tech Tips

      Align the claw of the SST with the indentation of the transaxle housing when removing the parts.

      B006N9J

  110. REMOVE COUNTER DRIVEN GEAR FRONT TAPERED ROLLER BEARING (INNER RACE)


    1. B006MPGN01

      Using SST, remove the counter driven gear front tapered roller bearing (inner race) from the pinion and counter driven gear sub-assembly.

      SST
      09950-00020
      09950-00030
      09950-60011   ( 09951-00380 )

  111. REMOVE NO. 1 TRANSAXLE CASE PLUG


    1. B006QOG

      Remove the 4 No. 1 transaxle case plugs from the automatic transaxle case sub-assembly.

    2. B006LCK

      Remove the 4 No. 1 transaxle case plugs from the transaxle housing.

    3. B006L2T

      Remove the 8 O-rings from the 8 No. 1 transaxle case plugs.

  112. REMOVE NO. 2 TRANSAXLE CASE PLUG


    1. B006NXI

      Using a 6 mm socket hexagon wrench, remove the 3 No. 2 transaxle case plugs and 3 gaskets from the automatic transaxle case sub-assembly.

    2. B006KKF

      Using a 6 mm socket hexagon wrench, remove the 3 No. 2 transaxle case plugs and 3 gaskets from the transaxle housing.

  113. REMOVE AUTOMATIC TRANSMISSION CASE STRAIGHT PIN

    Note

    It is not necessary to remove the automatic transmission case straight pins unless they are being replaced.


    1. B006M1I

      Remove the 2 automatic transmission case straight pins from the automatic transaxle case sub-assembly.

  114. REMOVE NO. 1 BREATHER PLUG (ATM)


    1. B006OG6C01
      *a Push

      Disengage each claw and remove the No. 1 breather plug (ATM) from the automatic transaxle case sub-assembly.

      Note

      Be careful not to damage the automatic transaxle case sub-assembly.