TRANSMISSION WIRE

INSTALL TRANSMISSION WIRE

Coat the O-ring of the transmission wire with Toyota Genuine ATF WS.
Install the transmission wire to the automatic transaxle case sub-assembly with the bolt.

Torque:

5.4 N*m { 55 kgf*cm, 48 in.*lbf }
Connect the transmission revolution sensor (NT) connector and transmission revolution sensor (NC) connector.

Install the temperature sensor to the transmission valve body assembly with the bolt and temperature sensor clamp.

Torque:: 10.8 N*m { 110 kgf*cm, 8 ft.*lbf }

Note

To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, pass the transmission revolution sensor (NC) wire under the transmission wire (temperature sensor wire) as shown in the illustration.

*a	Transmission Wire (Temperature Sensor Wire)
*b	Transmission Revolution Sensor (NC) Wire

Connect the 9 solenoid valve connectors.
Note

Do not let transmission wire protrude into this area.
- To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, do not let the transmission wire ride up over the area shown in the illustration.
- To prevent it from being pinched between the transmission case side cover and the automatic transaxle case sub-assembly, do not let the transmission wire protrude toward the transmission case side cover installation surface.
Engage the clamp to connect the transmission wire to the solenoid lock plate.
Connect the transmission wire connector, rotate the lever and engage the claw.

Tech Tips

Rotate the lever until the claw of the transmission wire connector makes a click sound.

INSTALL TRANSMISSION CASE SIDE COVER

Area to be cleaned

Clean the transmission case side cover installation surface of the automatic transaxle case sub-assembly.

Note

Completely remove any oil or grease from the contact surfaces of the automatic transaxle case sub-assembly.
Clean the 3 bolt holes shown in the illustration.
*a Adhesive

Apply adhesive to 2 or 3 threads on the end of the bolt (A) and 2 bolts (D).

Adhesive

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

Note

Make sure to install the bolts immediately after applying adhesive to prevent foreign matter from attaching to them.

Tech Tips

The bolt (A) and 2 bolts (D) are in the locations shown in the following step.
Temporarily install a new transmission case side cover to the automatic transaxle case sub-assembly with the 2 bolts ((A) and (B)).
Note
- Bolt (A) is an adhesive-coated bolt.
- To avoid damaging the gasket, prevent it from contacting the surrounding area during installation procedures.
Temporarily install the 6 bolts (C) and 2 bolts (D).

Note

Bolt (D) is an adhesive-coated bolt.
Fully tighten the 10 bolts in the order shown in the illustration.

Torque:

Bolt (A) and Bolt (D)

6.5 N*m { 66 kgf*cm, 58 in.*lbf }

Bolt (B) and Bolt (C)

7.0 N*m { 71 kgf*cm, 62 in.*lbf }

Adhesive
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

INSTALL OIL COOLER UNION SUB-ASSEMBLY

*1 Oil Cooler Union Bolt

*2 Gasket

Pass the oil cooler union sub-assembly through 2 new gaskets and temporarily install it to the automatic transaxle case sub-assembly with the oil cooler union bolt.
Temporarily install the oil cooler union sub-assembly bracket portion to the automatic transaxle case sub-assembly with the bolt.
Fully tighten the oil cooler union bolt.

Torque:

22.6 N*m { 230 kgf*cm, 17 ft.*lbf }
Fully tighten the bolt.

Torque:

12 N*m { 122 kgf*cm, 9 ft.*lbf }