TRANSMISSION WIRE REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    If automatic transaxle assembly parts have been replaced, refer to the Parts Replacement Compensation Table to determine if any additional operations are necessary.

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  2. REMOVE FRONT BUMPER COVER (for ALPHARD)

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  3. REMOVE FRONT BUMPER COVER (for VELLFIRE)

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  4. REMOVE FRONT LOWER BUMPER ABSORBER

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  5. REMOVE NO. 1 ENGINE UNDER COVER

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  6. REMOVE REAR ENGINE UNDER COVER LH

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  7. DRAIN AUTOMATIC TRANSAXLE FLUID


    1. B006ME4

      Remove the refill plug and gasket from the automatic transaxle case sub-assembly.

    2. B006L1E

      Using a 10 mm hexagon socket wrench, remove the overflow plug and gasket from the transaxle housing.

    3. B006M3YC01
      *1 No. 1 Transmission Oil Filler Tube

      Using a 6 mm hexagon socket wrench, remove the No. 1 transmission oil filler tube from the transaxle housing and drain the automatic transaxle fluid.

    4. Using a 6 mm hexagon socket wrench, install the No. 1 transmission oil filler tube to the transaxle housing.

      Torque:
      1.7 N*m  { 17 kgf*cm, 15 in.*lbf }

    5. Using a 10 mm hexagon socket wrench, temporarily install the gasket and overflow plug to the transaxle housing.

      Tech Tips

      Reuse the old gasket as the overflow plug will be removed again to adjust the automatic transaxle fluid level.

    6. Temporarily install the gasket and refill plug to avoid automatic transaxle fluid spillage.

      Tech Tips

      Reuse the old gasket as the refill plug will be removed again to adjust the automatic transaxle fluid level.

  8. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT LH

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  9. REMOVE FRONT ENGINE MOUNTING BRACKET

  10. SEPARATE OIL COOLER UNION SUB-ASSEMBLY


    1. B006NARC01
      *1 Oil Cooler Union Bolt

      Remove the bolt to separate the oil cooler union sub-assembly bracket portion from the automatic transaxle case sub-assembly.

    2. Remove the oil cooler union bolt and 2 gaskets to separate the oil cooler union sub-assembly from the automatic transaxle case sub-assembly.

  11. REMOVE TRANSMISSION CASE SIDE COVER


    1. B006KZI

      Remove the 10 bolts and transmission case side cover from the automatic transaxle case sub-assembly.

  12. REMOVE TRANSMISSION WIRE


    1. B006LWC

      Disengage the claw, rotate the lever and disconnect the transmission wire connector.

    2. B006MYFC01
      *a Connector (A)
      *b Connector (B)

      Disengage the clamp to disconnect the transmission wire from the solenoid lock plate.

    3. Disconnect the 9 solenoid valve connectors.

      Tech Tips


      • Using a screwdriver, disconnect the solenoid valve connector (A) using the procedure shown in the illustration.

      • Using a screwdriver, disconnect the solenoid valve connector (B) using the procedure shown in the illustration.

    4. B006QV7

      Remove the bolt and temperature sensor clamp and disconnect the temperature sensor from the transmission valve body assembly.

    5. B006QSZ

      Disconnect the transmission revolution sensor (NT) connector and transmission revolution sensor (NC) connector.

    6. B006Q96

      Remove the bolt and transmission wire from the automatic transaxle case sub-assembly.