VALVE BODY ASSEMBLY INSTALLATION

PROCEDURE


  1. INSTALL MANUAL VALVE


    1. Coat the manual valve with ATF and install it to the transmission valve body assembly.

  2. INSTALL TRANSAXLE CASE GASKET


    1. Coat 2 new transaxle case gaskets with ATF and install them to the transaxle case sub-assembly.

  3. INSTALL TRANSMISSION VALVE BODY ASSEMBLY


    1. Coat the O-ring of the transmission wire with ATF.

    2. B006OQSC01
      *1 Manual Valve Lever Shaft Sub-assembly Pin
      *2 Manual Valve
      *a Positioning Bolt

      Insert the manual valve lever shaft sub-assembly pin into the groove on the end of the manual valve as shown in the illustration and temporarily install the transmission valve body assembly to the transaxle case sub-assembly with the 11 bolts.

      Note


      • When installing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and transaxle case sub-assembly to interfere with each other.

      • Be sure to insert the manual valve lever shaft sub-assembly pin into the groove on the end of the manual valve.

      Tech Tips


        Bolt Length

      • Bolt (A): 25 mm (0.984 in.)

      • Bolt (B): 30 mm (1.18 in.)

      • Bolt (C): 35 mm (1.38 in.)

      • Bolt (D): 45 mm (1.77 in.)

      • Bolt (E): 55 mm (2.17 in.)

    3. Fully tighten the 2 positioning bolts shown in the illustration.

      Torque:
      10.8 N*m  { 110 kgf*cm, 8 ft.*lbf }

    4. Fully tighten the 9 bolts to install the transmission valve body assembly.

      Torque:
      10.8 N*m  { 110 kgf*cm, 8 ft.*lbf }

  4. INSTALL VALVE BODY OIL STRAINER ASSEMBLY


    1. Coat a new O-ring with ATF and install it to the valve body oil strainer assembly.

      Note

      Ensure that the O-ring is not twisted or pinched.

    2. Install the valve body oil strainer assembly to the transmission valve body assembly with the 2 bolts.

      Torque:
      10.8 N*m  { 110 kgf*cm, 8 ft.*lbf }

  5. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY


    1. B006M6HC06
      *1 Transmission Oil Cleaner Magnet

      Install the 2 transmission oil cleaner magnets to the automatic transaxle oil pan sub-assembly as shown in the illustration.

    2. B006MQ8

      Clean and degrease the bolt and bolt hole in the transaxle case sub-assembly.

    3. Install a new automatic transaxle oil pan gasket to the automatic transaxle oil pan sub-assembly.

    4. B006NL1

      Install the automatic transaxle oil pan sub-assembly with automatic transaxle oil pan gasket to the transaxle case sub-assembly with the 17 bolts.

      Note

      Completely remove any oil or grease from the contact surfaces of the automatic transaxle assembly and automatic transaxle oil pan sub-assembly with automatic transaxle oil pan gasket before installation.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    5. B006LSXC01
      *a Adhesive 1324

      Apply adhesive to 2 or 3 threads on the end of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      Note

      In order to ensure proper sealing of the bolt, apply adhesive to the bolt and install them within 3 minutes of adhesive application.

    6. B006LFA

      Install the bolt.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  6. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH

    Click here

  7. ADD AUTOMATIC TRANSAXLE FLUID

    Click here

  8. INSPECT FOR AUTOMATIC TRANSAXLE FLUID LEAK

  9. INSTALL REAR ENGINE UNDER COVER LH

    Click here

  10. INSTALL NO. 1 ENGINE UNDER COVER

    Click here

  11. INSTALL FRONT LOWER BUMPER ABSORBER

    Click here

  12. INSTALL FRONT BUMPER COVER (for ALPHARD)

    Click here

  13. INSTALL FRONT BUMPER COVER (for VELLFIRE)

    Click here

  14. CHECK AUTOMATIC TRANSAXLE SYSTEM

    Note

    If automatic transaxle assembly parts have been replaced, refer to the Parts Replacement Compensation Table to determine if any additional operations are necessary.

    Click here