FUEL PUMP REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

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  2. DISCHARGE FUEL SYSTEM PRESSURE

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  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  4. REMOVE SEAT TRACK LOWER RAIL PROTECTOR

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  5. REMOVE REAR FLOOR SERVICE HOLE COVER


    1. B006LKO

      Turn back the rear floor mat assembly.

    2. B006QD4C01
      *a Protective Tape

      Using a clip remover with its tip wrapped with protective tape, remove the rear floor service hole cover and butyl tape.

    3. B006QL3

      Disconnect the 2 fuel pump connectors.

  6. DISCONNECT CHARCOAL CANISTER OUTLET TUBE SUB-ASSEMBLY


    1. B006M2P

      Disconnect the charcoal canister outlet tube sub-assembly from the fuel suction tube with pump and gauge assembly.

  7. DISCONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. B006QOV

      Slide the clip and disconnect the No. 1 fuel evaporation tube sub-assembly from the fuel suction tube with pump and gauge assembly.

  8. DISCONNECT NO. 2 FUEL EVAPORATION TUBE SUB-ASSEMBLY

    Note

    Remove any foreign matter on the fuel tube connector and fuel pipe before performing this work.


    1. Disconnect the No. 2 fuel evaporation tube sub-assembly from the fuel suction tube with pump and gauge assembly.


      1. Pinch the retainer of the fuel tube connector, and then pull the fuel tube connector off of the fuel pipe.

        Note

        Be sure to disconnect the fuel tube connector by hand.

      2. If the fuel tube connector and fuel pipe are stuck, push and pull the fuel tube connector to release it. Pull the fuel tube connector off of the fuel pipe carefully.

        Note


        • Be sure to disconnect the fuel tube connector by hand.

        • Do not scratch or allow any foreign matter to get on the parts when disconnecting them as the fuel tube connector has an O-ring that seals the pipe (fuel pipe).

      3. Check that there is no foreign matter on the sealing surfaces of the disconnected fuel lines. Clean them if necessary.

      4. Cover the disconnected fuel pipe and fuel tube connector with plastic bags to prevent damage and contamination.

  9. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. B006NGOC01
      *1 Fuel Suction Plate Sub-assembly
      *2 Tube Joint Clip
      *3 Fuel Tank Main Tube Sub-assembly
      *a Fuel Tube Joint
      *b O-ring
      *c Nylon Tube
      B006QOD Pull off
      B006LKF Pull off

      Remove the tube joint clip, and pull off the fuel tube joint of the fuel tank main tube sub-assembly.

      Note


      • Remove any foreign matter on the fuel tube joint before performing this work.

      • Do not scratch or allow any foreign matter to get on the parts when disconnecting them as the fuel tube connector has O-rings that seal the pipe (fuel pipe).

      • Be sure to disconnect the fuel tube joint by hand.

      • Do not bend, twist, pinch or kink the nylon tube.

      • Protect the disconnected part by covering it with a plastic bag after disconnecting the fuel tube joint.

      • If the fuel tube joint and fuel suction plate sub-assembly are stuck, push and pull to release them.

  10. REMOVE FUEL TANK VENT TUBE SET PLATE


    1. B006RD4

      Remove the 8 bolts and fuel tank vent tube set plate.

  11. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY


    1. Remove the fuel suction tube with pump and gauge assembly from the fuel tank assembly.

      Note

      Be careful not to bend the arm of the fuel sender gauge assembly.

    2. Slide the clip and disconnect the fuel return vent tube sub-assembly from the fuel suction tube with pump and gauge assembly.

      Note

      Do not damage the fuel return vent tube sub-assembly.

    3. Remove the fuel suction tube set gasket from the fuel suction tube with pump and gauge assembly.