FUEL PUMP INSTALLATION

PROCEDURE

1. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

   
   

   1. Install a new fuel suction tube set gasket to the fuel suction tube with pump and gauge assembly.

   2. 

      *a	Paint Mark
      *b	120°
      *c	Up

      Connect the fuel return vent tube sub-assembly to the fuel suction tube with pump and gauge assembly and slide the clip to secure it.

      Note

      
      

      • Do not bend, twist, pinch or kink the fuel return vent tube sub-assembly.

      • Be careful not to bend the arm of the fuel sender gauge assembly.

      • Do not damage the fuel pump harness.

      • Do not apply excessive force to the fuel suction tube with pump and gauge assembly.

      Tech Tips

      Engage the clip within the area shown in the illustration.

   3. Set the fuel suction tube with pump and gauge assembly to the fuel tank assembly.

      Note

      
      

      • Do not bend, twist, pinch or kink the fuel return vent tube sub-assembly.

      • Be careful not to bend the arm of the fuel sender gauge assembly.

      • Do not damage the fuel pump harness.

      • Do not apply excessive force to the fuel suction tube with pump and gauge assembly.

2. INSTALL FUEL TANK VENT TUBE SET PLATE

   
   
   1. 

      *a	Protrusion
      *b	Notch

      Align the protrusion of the fuel tank vent tube set plate with the notch of the fuel suction tube with pump and gauge assembly.

   2. Install the fuel tank vent tube set plate with the 8 bolts.

      Torque:

      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

3. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

   
   

   1. Push the fuel tube joint onto the plug of the fuel suction plate sub-assembly, then install the tube joint clip.

      

      *1	Tube Joint Clip	*2	Fuel Tank Main Tube Sub-assembly
      *3	Fuel Suction Plate Sub-assembly	-	-
      *a	Fuel Tube Joint	*b	O-ring
      *c	Collar	*d	Correct
      *e	Incorrect	-	-

      Note

      
      

      • Check that there are no scratches or foreign matter around the connecting parts of the fuel tube joint and plug before performing this work.

      • Check that the fuel tube joint is securely inserted to the end.

      • Check that the tube joint clip is on the collar of the fuel tube joint.

      • After installing the tube joint clip, check that the fuel tank main tube sub-assembly is securely connected by pulling on it.

4. CONNECT NO. 2 FUEL EVAPORATION TUBE SUB-ASSEMBLY

   Note

   Check that there is no damage or foreign matter on the connecting parts of the fuel lines.

   
   
   1. 

      *a	Fuel Tube Connector
      *b	Fuel Pipe
      *c	Retainer
      *d	O-ring
      	Push

      Connect the No. 2 fuel evaporation tube sub-assembly to the fuel suction tube with pump and gauge assembly.

      
      

      1. Align the fuel tube connector with the fuel pipe, and push them together until the fuel tube connector makes a "click" sound. If it is difficult to push the fuel pipe into the fuel tube connector, apply a small amount of clean gasoline to the tip of the fuel pipe and reinsert it.

      2. After connecting the fuel lines, check that the fuel pipe and fuel tube connector are securely connected by pulling on them.

5. CONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY

   
   
   1. 

      *a	120°
      *b	Up

      Connect the No. 1 fuel evaporation tube sub-assembly to the fuel suction tube with pump and gauge assembly and slide the clip to secure it.

      Tech Tips

      Engage the clip within the area shown in the illustration.

6. CONNECT CHARCOAL CANISTER OUTLET TUBE SUB-ASSEMBLY

   
   

   1. Connect the charcoal canister outlet tube sub-assembly to the fuel suction tube with pump and gauge assembly.

7. INSTALL REAR FLOOR SERVICE HOLE COVER

   
   

   1. Remove any remaining butyl tape from the rear floor service hole cover and vehicle body.

   2. Clean the installation surfaces of the rear floor service hole cover and vehicle body.

   3. Connect the fuel pump connector.

   4. Install the rear floor service hole cover with new butyl tape.

   5. Return the rear floor mat assembly to its original position.

8. INSTALL SEAT TRACK LOWER RAIL PROTECTOR

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9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

   Note

   When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

   Click here

10. INSPECT FOR FUEL LEAK

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11. PERFORM INITIALIZATION

    
    

    1. Perform "Inspection After Repair" after replacing the fuel pump.

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