FUEL INJECTOR REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the fuel injector assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure Necessary Procedures Effects/Inoperative when not Performed Link
Battery terminal is disconnected/reconnected Drive the vehicle until stop and start control is permitted (approximately 15 to 40 minutes) Stop and start system

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Memorize steering angle neutral point Panoramic view monitor system

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Initialize back door lock Power door lock control system

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Initialize servo motor Air conditioning system

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Reset slide door close position Power slide door system

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Reset back door close position Power back door system

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Replacement of fuel injector assembly Inspection After Repair
  • Poor idle, etc.

  • Engine start function, etc.

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Replacement of throttle body with motor assembly
Cleaning the deposits from the throttle body with motor assembly

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

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  2. DISCHARGE FUEL SYSTEM PRESSURE

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  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  4. REMOVE INTAKE AIR SURGE TANK ASSEMBLY

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  5. DISCONNECT FUEL TUBE SUB-ASSEMBLY

    Note

    Remove any foreign matter on the fuel tube connector and fuel pipe before performing this work.


    1. B006KLK

      Remove the No. 2 fuel pipe clamp from the fuel tube connector.

    2. Check that there is no foreign matter around the fuel tube connector before disconnecting it. Clean it if necessary.

    3. B006M05C01
      *a Retainer
      *b O-ring
      *c Fuel Tube Connector
      *d Fuel Pipe
      *e Nylon Tube
      B006QOD Pinch
      B006LKF Pull

      Disconnect the fuel tube sub-assembly from the fuel delivery pipe sub-assembly.


      1. Pinch the retainer of the fuel tube connector, and then pull the fuel tube connector off of the fuel pipe.

        Note

        Be sure to disconnect the fuel tube connector by hand.

      2. If the fuel tube connector and fuel pipe are stuck, push and pull the fuel tube connector to release it. Pull the fuel tube connector off of the fuel pipe carefully.

        Note


        • Be sure to disconnect the fuel tube connector by hand.

        • Do not scratch or allow any foreign matter to get on the parts when disconnecting them as the fuel tube connector has O-rings that seal the pipe (fuel pipe).

        • Do not bend, twist, pinch or kink the nylon tube.

      3. Check that there is no foreign matter on the sealing surfaces of the disconnected fuel lines. Clean them if necessary.

      4. Cover the disconnected fuel pipe and fuel tube connector with plastic bags to prevent damage and contamination.

  6. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. B006R2R

      Disconnect the 6 fuel injector assembly connectors.

    2. B006OXK

      Remove the 5 bolts and fuel delivery pipe sub-assembly with the 6 fuel injector assemblies.

      Note

      Be careful not to drop the fuel injector assemblies when removing the fuel delivery pipe sub-assembly.

    3. B006RJ2

      Remove the 6 injector vibration insulators from the intake manifold.

  7. REMOVE FUEL INJECTOR ASSEMBLY


    1. B006OBK

      Pull the 6 fuel injector assemblies out of the fuel delivery pipe sub-assembly.

      Note

      If the fuel injector assemblies are to be reused, reinstall them to the same cylinder they came from.

    2. B006NRFC01
      *1 O-ring

      Remove the O-ring from each fuel injector assembly.

    3. Attach a tag or label with the corresponding cylinder number to each fuel injector assembly so that they can be installed to their original locations.

      Note

      Cover the fuel injector assemblies with plastic bags to prevent damage and contamination.