INTAKE MANIFOLD REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the intake manifold removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure Necessary Procedures Effects/Inoperative when not Performed Link
Battery terminal is disconnected/reconnected Drive the vehicle until stop and start control is permitted (approximately 15 to 40 minutes) Stop and start system

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Memorize steering angle neutral point Panoramic view monitor system

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Initialize back door lock Power door lock control system

Click here

Initialize servo motor Air conditioning system

Click here

Reset slide door close position Power slide door system

Click here

Reset back door close position Power back door system

Click here

Throttle body with motor assembly Inspection After Repair

  • Poor idle, etc.

  • Engine start function, etc.

Click here

Cleaning the deposits from the throttle body with motor assembly

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  2. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  4. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (for LHD)

    Click here

  5. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (for RHD)

    Click here

  6. SEPARATE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY (for LHD)

    Click here

  7. REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL (for LHD)

    Click here

  8. REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL (for LHD)

    Click here

  9. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)

    Click here

  10. SEPARATE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY (for RHD)

    Click here

  11. REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL (for RHD)

    Click here

  12. REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL (for RHD)

    Click here

  13. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)

    Click here

  14. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

  15. REMOVE NO. 2 ENGINE MOUNTING STAY RH


    1. B006LF6

      Remove the bolt, 2 nuts and No. 2 engine mounting stay RH.

    2. B006PK3

      Remove the bolt and No. 2 engine mounting stay RH from the intake manifold.

  16. REMOVE INTAKE AIR SURGE TANK ASSEMBLY


    1. B006OP4C01
      *A for LHD
      *B for RHD

      Slide the clip and disconnect the union to check valve hose from the intake air surge tank assembly.

    2. B006QQK

      Disconnect the fuel vapor feed hose from the intake air surge tank assembly.

    3. B006P1J

      Slide the clip and disconnect the ventilation hose from the intake air surge tank assembly.

    4. B006OEY

      Disconnect the intake air control valve (for ACIS) connector.

    5. B006KHQ

      Remove the 2 bolts and separate the throttle body bracket from the intake air surge tank assembly.

    6. B006NJ5

      Remove the 2 bolts and separate the No. 1 surge tank stay from the intake air surge tank assembly and cylinder head cover sub-assembly.

    7. B006P87C01
      B006QOD Bolt
      B006LKF Nut

      Remove the 2 nuts.

    8. Using a 5 mm hexagon socket wrench, remove the 4 bolts and intake air surge tank assembly from the intake manifold.

    9. B006MLB

      Remove the 3 intake air surge tank gaskets from the intake manifold.

    10. B006P1Q

      Slide the clip and remove the plug from the intake air surge tank assembly.

      Tech Tips

      Perform this procedure only when replacement of the plug is necessary.

  17. DISCONNECT FUEL TUBE SUB-ASSEMBLY

    Click here

  18. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

    Click here

  19. REMOVE INTAKE MANIFOLD


    1. B006RAJC02
      B006QOD Bolt
      B006LKF Nut

      Remove the 6 bolts, 4 nuts and intake manifold from the cylinder head sub-assembly.

    2. B006LJG

      Remove the intake manifold to head gasket from each cylinder head sub-assembly.

  20. REMOVE STUD BOLT

    Tech Tips

    If a stud bolt is deformed or the threads are damaged, replace it.


    1. B006QP7

      Using an E6 "TORX" socket wrench, remove the 2 stud bolts from the intake manifold.