U660E AUTOMATIC TRANSMISSION / TRANSAXLE SERVICE DATA

Line pressure (Wheel locked)
Engine idling D

50 to 400 kPa (0.5 to 4.1 kgf/cm2, 7 to 58 psi)

R

590 to 880 kPa (6.0 to 9.0 kgf/cm2, 86 to 128 psi)

At stall speed (Throttle valve fully open) D

800 to 1400 kPa (8.2 to 14.3 kgf/cm2, 116 to 203 psi)

R

1800 to 2100 kPa (18.4 to 21.4 kgf/cm2, 261 to 305 psi)

Engine stall speed D 2250 to 2880 rpm
Time lag N → D Less than 1.2 seconds
N → R Less than 1.5 seconds
Engine idle speed (A/C OFF) N 600 to 700 rpm
Shift schedule
D
Throttle valve fully open (Normal) 1 → 2 45 to 55 km/h (28 to 34 mph)
2 → 3 90 to 100 km/h (56 to 62 mph)
3 → 4 125 to 135 km/h (78 to 84 mph)
4 → 5 170 to 185 km/h (106 to 115 mph)
5 → 6 255 to 270 km/h (158 to 168 mph)
Throttle valve opening 6% (Normal) 1 → 2 10 to 20 km/h (6 to 12 mph)
2 → 3 15 to 25 km/h (10 to 15 mph)
3 → 4 25 to 35 km/h (16 to 22 mph)
4 → 5 40 to 50 km/h (25 to 31 mph)
5 → 6 60 to 70 km/h (37 to 43 mph)
5, 4, 3, 2, 1 gear range
Manual downshift speed → 5 250 to 260 km/h (155 to 162 mph)
→ 4 165 to 175 km/h (103 to 109 mph)
→ 3 115 to 130 km/h (71 to 81 mph)
→ 2 75 to 85 km/h (47 to 53 mph)
→ 1 35 to 45 km/h (22 to 28 mph)
ATF Temperature Sensor
ATF Temperature Sensor Assembly
Tester Connection Condition Specified Condition
2 (E2) - 1 (THO1) Always 79 Ω to 156 kΩ
2 (E2) - Body ground and other terminals Always 10 kΩ or higher
1 (THO1) - Body ground and other terminals Always 10 kΩ or higher
ATF Temperature Specified Condition
10°C (50°F) 5 to 8 kΩ
25°C (77°F) 2.5 to 4.5 kΩ
110°C (230°F) 0.22 to 0.28 kΩ
Valve Body Assembly
Shift Solenoid Valve SL
Tester Connection Condition Specified Condition
Solenoid Connector (SL) - Solenoid Body (SL) 20°C (68°F) 11 to 15 Ω
Shift Solenoid Valve (SLT, SLU, SL1, SL2, SL3, SL4)
Tester Connection Condition Specified Condition
1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Park/neutral Position Switch Assembly
Tester Connection Condition Specified Condition
4 (B) - 9 (L) Shift lever in P Below 1 Ω
Shift lever in N Below 1 Ω
Shift lever not in P or N 10 kΩ or higher
1 (RB) - 9 (L) Shift lever in P 10 kΩ or higher
Shift lever in R 10 kΩ or higher
Shift lever in N 10 kΩ or higher
Shift lever in D 10 kΩ or higher
1 (RB) - 2 (RL) Shift lever in R Below 1 Ω
Shift lever not in R 10 kΩ or higher
1 (RB) - 7 (DL) Shift lever in D, S, "+" or "-" Below 1 Ω
Shift lever not in D, S, "+" or "-" 10 kΩ or higher
Shift Lever
Shift lock control unit assembly
Inspect wire harness:
Tester Connection Condition Specified Condition
5 (IG) - Body ground Engine switch on (IG) 11 to 14 V
Engine switch off Below 1 V
4 (STP) - Body ground Brake pedal depressed 11 to 14 V
Brake pedal released Below 1 V
1 (E) - Body ground Always Below 1 V
Inspect shift lock solenoid:
Tester Connection Condition Specified Condition
4 (P) - 3 (E2) Shift lever in P 10 kΩ or higher
Shift lever not in P Below 1 Ω
1 (SLS+) - 2 (SLS-) Always 112 Ω
Transmission Control Switch (for LHD)
Tester Connection Condition Specified Condition
4 (IG) - 5 (S) Shift lever in S, "+" or "-" Below 1 Ω
Shift lever not in S, "+" or "-" 10 kΩ or higher
3 (SFTU) - 2 (E) Shift lever held in "+" (Up shift) Below 1 Ω
Shift lever not held in "+" 10 kΩ or higher
1 (SFTD) - 2 (E) Shift lever held in "-" (Down shift) Below 1 Ω
Shift lever not held in "-" 10 kΩ or higher
Transmission Control Switch (for RHD)
Tester Connection Condition Specified Condition
4 (IG) - 5 (S) Shift lever in S, "+" or "-" Below 1 Ω
Shift lever not in S, "+" or "-" 10 kΩ or higher
1 (SFTU) - 2 (E) Shift lever held in "+" (Up shift) Below 1 Ω
Shift lever not held in "+" 10 kΩ or higher
3 (SFTD) - 2 (E) Shift lever held in "-" (Down shift) Below 1 Ω
Shift lever not held in "-" 10 kΩ or higher
Differential Oil Seal
Front drive shaft oil seal LH Standard Depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Front drive shaft oil seal RH Standard Depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Automatic Transaxle Unit
Input shaft sub-assembly End Play 0.012 to 1.250 mm (0.000473 to 0.0492 in.)
Planetary sun gear sub-assembly Standard Inside Diameter 25.525 to 25.546 mm (1.0049 to 1.0057 in.)
Maximum Inside Diameter 25.546 mm (1.0057 in.)
Underdrive planetary gear assembly Standard Clearance 0.18 to 0.54 mm (0.00709 to 0.0213 in.)
Rear planetary sun gear assembly Standard Inside Diameter 25.580 to 25.601 mm (1.0071 to 1.0079 in.)
Maximum Inside Diameter 25.601 mm (1.0079 in.)
2nd brake piston return spring sub-assembly Standard Free Length 23.85 mm (0.939 in.)
Front planetary gear assembly Standard Clearance (Point A) 0.23 to 0.59 mm (0.00906 to 0.0232 in.)
Standard Clearance (Point B) 0.16 to 0.66 mm (0.00630 to 0.0259 in.)
1st and reverse brake return spring sub-assembly Standard Free Length 15.79 mm (0.622 in.)
Clearance of the No. 2 brake piston Standard Clearance 0.884 to 1.196 mm (0.0348 to 0.0471 in.)
No. 2 brake flange thickness: mm (in.) Mark 40 4.0 (0.157)
Mark 41 4.1 (0.161)
Mark 42 4.2 (0.165)
Mark 43 4.3 (0.169)
Mark 44 4.4 (0.173)
Clearance of the No. 1 brake piston Standard Clearance 0.807 to 0.974 mm (0.0318 to 0.0383 in.)
No. 1 brake flange thickness: mm (in.) Mark 30 3.0 (0.118)
Mark 31 3.1 (0.122)
Mark 32 3.2 (0.126)
Mark 33 3.3 (0.130)
Mark 34 3.4 (0.134)
Mark 35 3.5 (0.138)
Mark 36 3.6 (0.142)
Clearance of the No. 3 brake piston Standard Clearance 0.599 to 0.761 mm (0.0236 to 0.0300 in.)
No. 3 brake flange thickness: mm (in.) Mark 38 3.8 (0.150)
Mark 39 3.9 (0.154)
Mark 40 4.0 (0.157)
Mark 41 4.1 (0.161)
Mark 42 4.2 (0.165)
Mark 43 4.3 (0.169)
Mark 44 4.4 (0.173)
Mark 45 4.5 (0.177)
Clearance of the No. 1 clutch disc Pack Clearance 0.806 to 0.974 mm (0.0317 to 0.0383 in.)
No. 1 clutch flange thickness: mm (in.) Mark 30 3.0 (0.118)
Mark 31 3.1 (0.122)
Mark 32 3.2 (0.126)
Mark 33 3.3 (0.130)
Mark 34 3.4 (0.134)
Mark 35 3.5 (0.138)
Clearance of the No. 2 clutch disc Pack Clearance 0.544 to 0.744 mm (0.0214 to 0.0293 in.)
No. 2 clutch flange thickness: mm (in.) Mark 30 3.0 (0.118)
Mark 31 3.1 (0.122)
Mark 32 3.2 (0.126)
Mark 33 3.3 (0.130)
Mark 34 3.4 (0.134)
Mark 35 3.5 (0.138)
Counter driven gear preload (at 10 rpm) Turning Torque 0.8 to 1.4 N*m (9 to 14 kgf*cm, 8 to 12 in.*lbf)
Shim thickness: mm (in.) 2.000 (0.0787)
2.025 (0.0797)
2.050 (0.0807)
2.075 (0.0817)
2.100 (0.0827)
2.125 (0.0837)
2.150 (0.0846)
2.175 (0.0856)
2.200 (0.0866)
2.225 (0.0876)
2.250 (0.0886)
2.275 (0.0896)
2.300 (0.0906)
2.325 (0.0915)
2.350 (0.0925)
2.375 (0.0935)
2.400 (0.0945)
2.425 (0.0955)
2.450 (0.0965)
2.475 (0.0974)
2.500 (0.0984)
2.525 (0.0994)
2.550 (0.100)
2.575 (0.101)
2.600 (0.102)
2.625 (0.103)
2.650 (0.104)
2.675 (0.105)
2.700 (0.106)
2.725 (0.107)
2.750 (0.108)
2.775 (0.109)
2.800 (0.110)
2.825 (0.111)
2.850 (0.112)
2.875 (0.113)
Counter driven gear preload (at 10 rpm) Turning Torque Differential Side Bearing Preload + 2.4 to 4.6 N*m (25 to 46 kgf*cm, 2 to 3 ft.*lbf)
Shim thickness: mm (in.) 2.000 (0.0787)
2.025 (0.0797)
2.050 (0.0807)
2.075 (0.0817)
2.100 (0.0827)
2.125 (0.0837)
2.150 (0.0846)
2.175 (0.0856)
2.200 (0.0866)
2.225 (0.0876)
2.250 (0.0886)
2.275 (0.0896)
2.300 (0.0906)
2.325 (0.0915)
2.350 (0.0925)
2.375 (0.0935)
2.400 (0.0945)
2.425 (0.0955)
2.450 (0.0965)
2.475 (0.0974)
2.500 (0.0984)
2.525 (0.0994)
2.550 (0.100)
2.575 (0.101)
2.600 (0.102)
2.625 (0.103)
2.650 (0.104)
2.675 (0.105)
2.700 (0.106)
2.725 (0.107)
2.750 (0.108)
2.775 (0.109)
2.800 (0.110)
2.825 (0.111)
2.850 (0.112)
2.875 (0.113)
2.900 (0.114)
2.925 (0.115)
2.950 (0.116)
2.975 (0.117)
3.000 (0.118)
Manual valve lever shaft oil seal Standard Depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Counter drive gear preload (at 60 rpm) Turning Torque 0.1 to 0.2 N*m (1 to 2 kgf*cm, 0.9 to 1.7 in.*lbf)
Direct multiple disc clutch assembly End Play 0.007 to 1.113 mm (0.000276 to 0.0438 in.)
Needle roller bearing Standard Depth 21.5 to 21.9 mm (0.846 to 0862 in.)
Front drive shaft oil seal LH Standard Depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Front drive shaft oil seal RH Standard Depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Torque Converter and Drive Plate
Drive plate Maximum Runout 0.30 mm (0.0118 in.)
Oil Pump
Front oil pump and gear body sub-assembly Standard Clearance 0.08 to 0.15 mm (0.00315 to 0.00591 in.)
Maximum Clearance 0.15 mm (0.00591 in.)
Standard Side Clearance 0.035 to 0.05 mm (0.00138 to 0.00197 in.)
Maximum Side Clearance 0.05 mm (0.00197 in.)
Front oil pump drive gear thickness Mark 1 11.547 to 11.555 mm (0.4546 to 0.4549 in.)
Mark 2 11.555 to 11.563 mm (0.4549 to 0.4552 in.)
Mark 3 11.564 to 11.571 mm (0.4553 to 0.4556 in.)
Mark 4 11.572 to 11.579 mm (0.4556 to 0.4559 in.)
Mark 5 11.580 to 11.587 mm (0.4559 to 0.4562 in.)
Front oil pump driven gear thickness Mark 1 11.547 to 11.555 mm (0.4546 to 0.4549 in.)
Mark 2 11.555 to 11.563 mm (0.4549 to 0.4552 in.)
Mark 3 11.564 to 11.571 mm (0.4553 to 0.4556 in.)
Mark 4 11.572 to 11.579 mm (0.4556 to 0.4559 in.)
Mark 5 11.580 to 11.587 mm (0.4559 to 0.4562 in.)
Front oil pump body sub-assembly Standard Inside Diameter 43.135 to 43.160 mm (1.69823 to 1.69920 in.)
Maximum Inside Diameter 43.160 mm (1.69920 in.)
Stator shaft assembly Standard Inside Diameter 22.500 to 22.526 mm (0.88583 to 0.88684 in.)
Maximum Inside Diameter 22.526 mm (0.88684 in.)
Front oil pump oil seal Standard Depth -0.25 to 0.25 mm (-0.00984 to 0.00984 in.)
Differential Case
Front differential side gear thrust amount 0.08 mm (0.00315 in.) or less
Front differential pinion backlash 0.15 mm (0.00591 in.) or less
Front No. 1 differential thrust washer thickness: mm (in.) 41361-33020 1.50 (0.0591)
41361-33030 1.55 (0.0610)
41361-33040 1.60 (0.0630)
41361-33050 1.65 (0.0650)
41361-33060 1.70 (0.0669)
41361-33070 1.75 (0.0689)
41361-33080 1.80 (0.0709)
41361-33090 1.85 (0.0728)
41361-33100 1.90 (0.0748)
Front differential pinion thrust washer Minimum thickness 0.54 mm (0.0213 in.)
Front No. 1 differential pinion shaft Minimum outer diameter 20.499 mm (0.807 in.)
AUTOMATIC TRANSAXLE FLUID AS REFERENCE
Dry fill 6.5 liters (6.9 US qts, 5.7 Imp. qts) Toyota Genuine ATF WS