REAR DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RHD and LHD sides.

  • The procedure listed below is for the LHD side.

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE REAR DOOR TRIM COVER LH

    B00596W

    1. Remove the rear door trim cover LH.

  4. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG LH

    B0059F1

    1. Using moulding remover A, detach the 3 claws and remove the rear door inside handle bezel plug LH.

  5. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL

    B005ACB

    1. Using moulding remover A, detach the 2 clips, 4 claws and remove the rear power window regulator switch assembly with rear door armrest base panel.

    2. B005B9W

      Disconnect the connector.

  6. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. B0059VTC01
      B0057RX Screw A
      B0059IK Screw B
      B0057OP Screw C

      Remove the screw labeled A.

    2. Remove the screw labeled B.

    3. Remove the screw labeled C.

    4. B0059ZZ

      Detach the 8 clips and rear door trim board sub-assembly LH.

    5. B005B23

      w/ Rear Speaker


      1. Disconnect the connector.

    6. B0057N7

      Detach the 2 clamps.

    7. Disconnect the rear door lock remote control cable assembly LH and rear door inside locking cable assembly LH to remove the rear door trim board sub-assembly LH.

  7. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    1. B005BC2

      Remove the 6 screws and rear door inside handle sub-assembly LH.

  8. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP LH


    1. B00577T

      Remove the rear door inner glass weatherstrip LH.

  9. REMOVE REAR DOOR ARMREST SET BRACKET LH


    1. B005A1W

      Remove the 2 screws and rear door armrest set bracket LH.

  10. REMOVE REAR DOOR NO. 2 SERVICE HOLE COVER (w/o Rear Speaker)


    1. B005AGF

      Remove the 3 bolts and rear door No. 2 service hole cover.

  11. REMOVE REAR SPEAKER ASSEMBLY (w/ Rear Speaker)

    Click here

  12. REMOVE REAR NO. 2 SPEAKER ASSEMBLY (w/ Rear Speaker)

    Click here

  13. REMOVE REAR DOOR SERVICE HOLE COVER LH


    1. B005AS7C01
      *A w/o Rear Speaker
      *B w/ Rear Speaker

      Disconnect the 2 connectors.

    2. w/ Rear Speaker


      1. Detach the clamp.

    3. Detach the clamp, move the wire harness out of the way and remove the rear door service hole cover LH.

      Tech Tips

      Remove any remaining butyl tape from the door.

  14. REMOVE REAR DOOR GLASS RUN LH


    1. B0059IP

      Remove the hole plug.

    2. Temporarily install the power window regulator switch assembly with rear door armrest base panel.

    3. Connect the cable to the negative (-) battery terminal.

    4. B0059MB

      Move the rear door window regulator so that the rear door glass bolts can be seen.

    5. Disconnect the cable from the negative (-) battery terminal.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

      Click here

    6. Remove the power window regulator switch assembly with rear door armrest base panel.

    7. B0058W3

      Remove the rear door glass run LH.

  15. REMOVE REAR DOOR REAR LOWER WINDOW FRAME SUB-ASSEMBLY LH


    1. B00579AC01
      B0057RX Bolt
      B0059IK Screw

      Remove the 2 bolts.

    2. Remove the 2 screws and rear door rear lower window frame sub-assembly LH.

  16. REMOVE REAR DOOR REAR GUIDE SEAL LH


    1. B0059U4C01
      B0057RX Screw
      B0059IK Detaching Direction

      Lift up the weatherstrip and remove the 2 screws.

    2. Remove the rear door rear guide seal LH in the direction indicated by the arrow in the illustration.

  17. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH


    1. B0057MO

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the rear door glass to fall.

    2. B0059V5

      Remove the rear door glass sub-assembly LH in the direction indicated by the arrow in the illustration.

      Note

      Do not damage the rear door glass.

  18. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH


    1. B005B09C01
      *1 Temporarily Bolt

      Loosen the temporarily bolt.

      Note

      Do not remove the temporarily bolt. If the temporarily bolt is removed, the rear door window regulator sub-assembly LH may fall and become damaged.

    2. Remove the 5 bolts and rear door window regulator sub-assembly LH.

    3. Remove the temporarily bolt from the rear door window regulator sub-assembly LH.

  19. REMOVE REAR DOOR STIFFENER CUSHION LH (w/ Stiffener Cushion)


    1. B0057AHC01
      B0057KY Double-sided Tape

      Remove the 2 bolts, double-sided tape and rear door stiffener cushion LH.

      Note

      Remove any remaining tape from the door.

  20. REMOVE REAR DOOR LOCK CHILD PROTECTION COVER


    1. B0057R4

      Remove the rear door lock child protection cover.

  21. REMOVE REAR DOOR LOCK ASSEMBLY LH

    Click here

  22. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY LH


    1. B0057SBC01
      B0057KY Double-sided Tape

      Using a screwdriver, detach the 2 claws of the connector cover in the direction indicated and disconnect the connector cover.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B0059CQC01
      B0057KY Double-sided Tape

      Using a screwdriver, detach the claw of the connector in the direction indicated and disconnect the connector.

      Tech Tips

      Tape the screwdriver tip before use.

    3. B0059FK

      Detach the 2 claws and remove the holder in the direction indicated by the arrow in the illustration.

    4. B0059RE

      Remove the rear door outside handle assembly LH by sliding and pulling it in the direction indicated by the arrow in the illustration.

  23. REMOVE REAR DOOR OUTSIDE HANDLE COVER LH


    1. B00593Z

      Using a T30 "TORX" socket wrench, loosen the screw and remove the rear door outside handle cover LH.

  24. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. B0059V3

      Detach the 3 claws and remove the rear door front outside handle pad.

  25. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. B0057OL

      Detach the 4 claws and remove the rear door rear outside handle pad.

  26. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH


    1. B0057AA

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Detach the clamp and remove the rear door outside handle frame sub-assembly LH in the direction indicated by the arrow in the illustration.

  27. REMOVE DOOR OUTSIDE HANDLE BUSH


    1. B0059ZF

      Remove the door outside handle bush.

  28. REMOVE REAR DOOR CHECK ASSEMBLY LH


    1. B0056Y5C01
      B0057RX Nut
      B0059IK Bolt

      Remove the bolt, 2 nuts and rear door check assembly.

  29. REMOVE REAR DOOR WEATHERSTRIP LH


    1. B0057LO

      Using a clip remover, detach the 25 clips and remove the rear door weatherstrip.

  30. REMOVE REAR DOOR FRAME GARNISH LH


    1. B0058MT

      Remove the rear door frame garnish LH.

  31. REMOVE REAR DOOR PANEL CUSHION


    1. B005AL4

      Detach the rear door panel cushion.

  32. REMOVE REAR DOOR LOWER OUTSIDE MOULDING SUB-ASSEMBLY LH

    Click here

  33. REMOVE REAR DOOR UPPER OUTSIDE MOULDING PAD

    Click here

  34. REMOVE REAR DOOR NO. 2 WEATHERSTRIP LH

    Click here

  35. REMOVE REAR DOOR REAR UPPER OUTSIDE MOULDING LH

    Click here

  36. REMOVE REAR DOOR NO. 1 MOULDING PAD

    Click here

  37. REMOVE REAR DOOR REAR OUTSIDE MOULDING PAD

    Click here

  38. REMOVE NO. 2 MOULDING TAPE

    Click here

  39. REMOVE OUTSIDE MOULDING RETAINER

    Click here

  40. REMOVE REAR DOOR BELT MOULDING ASSEMBLY LH

    Click here

  41. REMOVE REAR DOOR NO. 3 WEATHERSTRIP LH


    1. B005753

      Remove the rear door No. 3 weatherstrip LH.

  42. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING LH

    Click here

  43. REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING LH

    Click here

  44. REMOVE REAR DOOR REAR WINDOW FRAME MOULDING LH

    Click here

  45. REMOVE NO. 1 BLACK OUT TAPE LH

    Click here

  46. REMOVE NO. 2 BLACK OUT TAPE LH

    Click here

  47. REMOVE NO. 3 BLACK OUT TAPE LH

    Click here