BACK DOOR GLASS INSTALLATION

CAUTION / NOTICE / HINT

Note

Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or an equivalent high modulus adhesive.

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • A bolt without a torque specification is shown in the standard bolt chart.

    Click here

PROCEDURE


  1. CLEAN BACK DOOR GLASS


    1. B005BG5

      Clean the outer edge of the back door glass with non-residue solvent.

      Note


      • Do not touch the back door glass surface after cleaning it.

      • Be careful not to damage the glass.

      • Even if using a new back door glass, clean the back door glass with non-residue solvent.

  2. INSTALL NO. 3 BACK WINDOW GLASS SPACER


    1. B005A68C01
      *a Back Side
      *b Back Window Glass Spacer Installation Center Position (Ceramic Cutout)

      Apply Primer G to the installation part of the No. 3 back window glass spacer.

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Remove the peeling paper and install a new No. 3 back window glass spacer on the back door glass as shown in the illustration.

      Standard
      Area Specified Condition
      a

      66.3 mm (2.6102 in.)

      (Distance to Center of Clip)
      b

      75.3 mm (2.9646 in.)

      (Distance to Edge of Clip)
      c

      77.7 mm (3.0590 in.)

      (Distance to Edge of Clip)

      Note

      Install the No. 3 back window glass spacer after Primer G has been allowed to dry (approx. 3 min.)

  3. INSTALL NO. 4 BACK WINDOW GLASS SPACER

    Tech Tips

    Use the same procedure described for the No. 3 back window glass spacer.

  4. INSTALL BACK DOOR GLASS SPACER


    1. B00587LC01
      *a Back Side
      *b Ceramic Notch

      Apply Primer G to the installation part of the back door glass spacers.

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Install 2 new back door glass spacers on the back door glass as shown in the illustration.

      Note

      Install the back door glass spacer after Primer G has been allowed to dry (approx. 3 min.)

  5. INSTALL BACK WINDOW OUTSIDE MOULDING


    1. B00595LC01
      *a Back Side
      B0057KY Primer G Application Area

      Using a brush or sponge, coat the application area of a new windshield outside moulding with Primer G as shown in the illustration.

      Standard
      Area Specified Condition
      a 7.0 mm (0.2756 in.)
      b 6.0 mm (0.2362 in.)
      c 10.0 mm (0.3937 in.)
      d 10.0 mm (0.3937 in.)

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Install a new back window outside moulding as shown in the illustration.

      B0059JVC01
      *1 Back Door Glass *2 Back Window Outside Moulding
      *a Back Side - -
      Standard
      Area Specified Condition
      a 9.0 mm (0.3543 in.)
      b 11.1 mm (0.4370 in.)
      c 11.1 mm (0.4370 in.)

      Note

      Install the back window outside moulding after Primer G has been allowed to dry (approx. 3 min.)

  6. INSTALL BACK DOOR GLASS


    1. B0056XWC01
      *1 Back Door Panel
      B0057KY Adhesive

      Clean and shape the contact surface of the vehicle body.


      1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

        Standard
        Area Specified Condition
        a 1.0 mm (0.0394 in.) or more

        Note

        Leave as much adhesive on the vehicle body as possible.

      2. Clean the contact surface of the vehicle body with cleaner.

        Tech Tips

        Even if all the adhesive has been removed, clean the vehicle body.

    2. Position the back door glass.


      1. Using suction cups, place the back door glass in the correct position.

      2. Check that the entire contact surface of the glass rim is perfectly even.

      3. B0059JMC02
        *a Matchmarks

        Place matchmarks on the back door glass and vehicle body at the locations indicated in the illustration.

        Note

        Check that the stoppers are attached to the vehicle body correctly.

      4. Using suction cups, remove the back door glass.

      5. B0059A8C01
        *a CORRECT
        *b INCORRECT
        *c Primer M
        *d Adhesive
        B0057KY Primer M Application Area

        Using a brush, apply Primer M to the exposed part of the vehicle body.

        Note


        • Allow the primer to dry for 3 minutes or more.

        • Do not apply primer to the adhesive.

        • Throw away any leftover primer.

        • Do not apply too much primer.

    3. Using a brush or sponge, apply Primer G to the contact surface of the glass.

      B005A28C01
      *a Back Side *b Adhesive Center Line
      B0057KY Primer G Application Area - -
      Standard
      Area Specified Condition
      a 20.0 mm (0.7874 in.) or more
      b 14.0 mm (0.5512 in.) or more
      c 19.0 mm (0.7480 in.) or more
      d 39.5 mm (1.5551 in.) or more
      e 14.0 mm (0.5512 in.) or more
      f 18.8 mm (0.7402 in.) or more

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    4. B0059EFC80
      *1 Sealer Gun
      *2 Nozzle

      Cut off the tip of the cartridge nozzle as shown in the illustration.

      Standard
      Area Specified Condition
      a 12.0 mm (0.472 in.)
      b 8.0 mm (0.315 in.)
      Adhesive
      Toyota Genuine Windshield Glass Adhesive (High modulus Type) or Equivalent

    5. Load the sealer gun with the cartridge.

      Tech Tips

      After cutting off the tip, use all adhesive within the time described in the table below.

      Usage Time Frame
      Temperature Usage Time Frame
      35°C (95°F) 15 minutes
      20°C (68°F) 1 hour and 40 minutes
      5°C (41°F) 8 hours

    6. Apply adhesive to the back door glass as shown in the illustration.

      B005919C01
      *a Back Side *b Adhesive Center Line
      Standard
      Area Specified Condition
      a 13.0 mm (0.5118 in.)
      b 43.5 mm (1.7126 in.)
      c 51.5 mm (2.0276 in.)
      d 8.0 mm (0.3150 in.)
      e 11.8 mm (0.4646 in.)

      Note

      Apply the adhesive after Primer G has been allowed to dry (approx. 3 min.).

    7. Install the back door glass to the vehicle body.


      1. B0059JMC03
        *a Matchmarks

        Using suction cups, position the back door glass so that the matchmarks are aligned, and press it in gently along the rim.

        Note


        • Allow the primer coating to dry for 3 minutes or more.

        • Check that the clips are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and glass.

      2. Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.

        Tech Tips

        Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

        Note

        Apply adhesive to the glass rim.

      4. Using a scraper, remove any excess or protruding adhesive.

      5. Hold the back door glass using protective tape until the applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 7 hours
        20°C (68°F) 12 hours
        5°C (41°F) 54 hours

    8. w/ Glass Breakage Sensor:

      Disconnect the glass breakage sensor connector.

    9. Connect the rear window defogger connector.

    10. Install the ground wire with the bolt.

    11. Attach the 2 clamps.

      B005961C02
      *A w/ Glass Breakage Sensor - -

  7. CHECK FOR LEAKS AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  8. INSTALL BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY

    Click here

  9. INSTALL REAR SIDE SPOILER SUB-ASSEMBLY LH

    Click here

  10. INSTALL REAR SIDE SPOILER SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  11. INSTALL REAR SPOILER

    Click here

  12. INSTALL BACK DOOR TRIM BOARD ASSEMBLY

    Click here

  13. INSTALL BACK DOOR SIDE GARNISH LH

    Click here

  14. INSTALL BACK DOOR SIDE GARNISH RH

    Tech Tips

    Use the same procedure described for the LH side.

  15. INSTALL BACK DOOR CENTER GARNISH

    Click here

  16. INSTALL BACK DOOR FINISH COVER LH (w/o Power Back Door)

    Click here

  17. INSTALL BACK DOOR FINISH COVER RH (w/o Power Back Door)

    Tech Tips

    Use the same procedure described for the LH side.

  18. INSTALL PULL HANDLE (w/ Power Back Door)

    Click here

  19. INSTALL BACK DOOR TRIM BASE (w/ Power Back Door)

    Click here

  20. INSTALL REAR WIPER MOTOR GROMMET

    Click here

  21. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY

    Click here

  22. INSTALL REAR WIPER ARM HEAD CAP

    Click here