CONDENSER(for 3ZR-FAE) INSTALLATION

PROCEDURE


  1. INSTALL COOLER CONDENSER ASSEMBLY


    1. B005ARR

      Attach the 2 guides to install the cooler condenser assembly.

      Note

      Do not damage the condenser assembly or radiator assembly when installing the condenser assembly.

  2. CONNECT LIQUID PIPE SUB-ASSEMBLY


    1. Remove the vinyl tape from the liquid pipe sub-assembly and the connecting part of the cooler condenser assembly.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the liquid pipe sub-assembly.

      Compressor Oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the liquid pipe sub-assembly.

      Note

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    4. Connect the liquid pipe sub-assembly to the cooler condenser assembly with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  3. CONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. Remove the vinyl tape from the discharge hose sub-assembly and the connecting part of the cooler condenser assembly.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the discharge hose sub-assembly.

      Compressor Oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the discharge hose sub-assembly.

      Note

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    4. Connect the discharge hose sub-assembly to the cooler condenser assembly with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  4. INSTALL NO. 2 FAN SHROUD


    1. Attach the 2 claws to install the No. 2 fan shroud.

    2. Install the 2 bolts.

      Torque:
      10.5 N*m  { 107 kgf*cm, 8 ft.*lbf }

  5. CONNECT NO. 3 WATER BY-PASS HOSE


    1. Attach the 3 clamps to connect the No. 3 water by-pass hose and fan shroud and No. 2 fan shroud.

  6. INSTALL RADIATOR UPPER SUPPORT


    1. Connect each clamp to install the radiator upper support.

    2. Install the radiator upper support with the 4 bolts.

      Torque:
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }

    3. Install the 2 upper radiator support sub-assemblies with the 2 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  7. INSTALL HOOD LOCK ASSEMBLY

    Click here

  8. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY


    1. w/ Dynamic Radar Cruise Control System:


      1. Install the hood lock support sub-assembly with the 3 bolts.

        Torque:
        12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }

      2. Connect the 3 connectors and attach the 2 clamps.

    2. w/o Dynamic Radar Cruise Control System:


      1. Install the hood lock support sub-assembly with the 3 bolts.

        Torque:
        12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }

      2. Connect the 2 connectors.

  9. INSTALL FRONT BUMPER COVER


    1. for Sport Package:

      Click here

    2. except Sport Package:

      Click here

  10. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

    Click here

  11. WARM UP ENGINE

    Click here

  12. INSPECT FOR REFRIGERANT LEAK

    Click here

  13. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

    Click here