GENERATOR DISASSEMBLY

PROCEDURE


  1. REMOVE GENERATOR PULLEY CAP


    1. A01HEF1

      Using a screwdriver, puncture the center of the generator pulley cap and pry it off.

      Note

      Do not reuse the generator pulley cap.

  2. REMOVE GENERATOR PULLEY WITH CLUTCH


    1. Mount the generator assembly in a vise between aluminum plates.

    2. A01HGPEC02
      *a Generator Rotor Shaft

      Install SST A and B to the generator pulley with clutch as shown in the illustration.

      SST
      09820-63021

      Note

      Securely attach SST to the generator pulley with clutch and generator rotor shaft.

    3. A01HE8VC02
      *a Hold
      B0057RX Turn

      Using a wrench to hold SST A, turn SST B counterclockwise to loosen the generator pulley with clutch.

      Note

      Be careful as the generator pulley with clutch or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.

    4. Remove SST from the generator assembly.

    5. Remove the generator pulley with clutch from the generator rotor shaft.

    6. Remove the generator assembly from a vise.

  3. REMOVE GENERATOR REAR END COVER


    1. Place the generator assembly on the generator pulley with clutch.

    2. A01HGQP

      Remove the 3 nuts and generator rear end cover from the generator coil assembly.

  4. REMOVE GENERATOR TERMINAL INSULATOR


    1. A01HE9K

      Remove the generator terminal insulator from the generator coil assembly.

  5. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A01HGYZ

      Remove the 2 screws and generator brush holder assembly from the generator coil assembly.

  6. REMOVE GENERATOR COIL ASSEMBLY


    1. A01HJBE

      Remove the 4 bolts.

    2. A01HGONC02
      *a Hold
      B0057RX Turn

      Using SST, remove the generator coil assembly.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )

  7. REMOVE GENERATOR ROTOR ASSEMBLY


    1. A01HHWF

      Remove the generator washer.

    2. Remove the generator rotor assembly.

  8. INSPECT GENERATOR DRIVE END FRAME BEARING


    1. A01HH8Q

      Check that the generator drive end frame bearing is not rough or worn and that it rotates smoothly.

      If necessary, replace the generator drive end frame bearing.

  9. REMOVE GENERATOR DRIVE END FRAME BEARING


    1. A01HFGP

      Remove the 4 screws and retainer plate from the generator drive end frame.

    2. A01HFGAN01

      Using SST and a hammer, tap out the generator drive end frame bearing from the generator drive end frame.

      SST
      09950-60010   ( 09951-00250 )
      09950-70010   ( 09951-07100 )