BRAKE BOOSTER(for LHD) INSTALLATION

PROCEDURE


  1. INSTALL VACUUM WARNING SWITCH GROMMET (w/ Vacuum Warning Switch)

    Click here

  2. INSTALL VACUUM WARNING SWITCH ASSEMBLY (w/ Vacuum Warning Switch)

    Click here

  3. INSTALL VACUUM SENSOR GROMMET (w/ Vacuum Sensor)

    Click here

  4. INSTALL VACUUM SENSOR ASSEMBLY (w/ Vacuum Sensor)

    Click here

  5. INSTALL CHECK VALVE GROMMET


    1. Install a new check valve grommet to the brake booster assembly.

  6. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY


    1. Install the brake vacuum check valve assembly to the check valve grommet.

  7. INSTALL BRAKE BOOSTER GASKET


    1. Install a new brake booster gasket to the brake booster assembly.

  8. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS


    1. Install the brake master cylinder push rod clevis to the brake booster assembly.

  9. INSTALL BRAKE BOOSTER ASSEMBLY


    1. Install the brake booster assembly with the 4 nuts.

      Torque:
      12.7 N*m  { 130 kgf*cm, 9 ft.*lbf }

    2. w/ Vacuum Sensor:

      Connect the connector to the vacuum sensor assembly.

    3. w/ Vacuum Warning Switch:

      Connect the connector to the vacuum warning switch assembly.

  10. INSTALL PUSH ROD PIN

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  11. INSTALL BRAKE PEDAL RETURN SPRING

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  12. INSPECT AND ADJUST BRAKE BOOSTER PUSH ROD

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  13. CONNECT VACUUM HOSE


    1. Connect the vacuum hose to the brake vacuum check valve assembly, and slide the clip to secure it.

  14. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

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  15. INSTALL BRAKE ACTUATOR ASSEMBLY WITH BRACKET

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  16. INSTALL COWL BODY MOUNTING REINFORCEMENT LH


    1. Install the cowl body mounting reinforcement LH with the 2 nuts.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

  17. INSTALL OUTER COWL TOP PANEL

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  18. INSTALL SUSPENSION TOWER DAMPER


  19. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

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  20. INSTALL AIR CLEANER CASE SUB-ASSEMBLY


    1. for 3ZR-FAE:

      Click here

    2. for 8AR-FTS:

      Click here

  21. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

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  22. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  23. BLEED BRAKE SYSTEM

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  24. CHECK AND ADJUST BRAKE PEDAL

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