BRAKE ACTUATOR INSTALLATION

PROCEDURE


  1. INSTALL BRAKE ACTUATOR WITH BRACKET


    1. B0058G2N01

      Install the brake actuator with bracket with the 3 nuts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note


      • Tighten the 3 nuts uniformly in alphabetical order.

      • Be careful not to damage the brake tubes.

    2. Connect the 3 clamps to the brake actuator bracket assembly.

    3. B0058UXN01

      Temporarily install each brake line to the correct positions of the brake actuator assembly with bracket as shown in the illustration.

      Tech Tips


      • *1: to front wheel cylinder RH

      • *2: to front wheel cylinder LH

      • *3: to rear wheel cylinder RH

      • *4: to rear wheel cylinder LH

      • *5: from front master cylinder

      • *6: from rear master cylinder

    4. B005ACCC01
      *a Torque Wrench Fulcrum Length

      Using a union nut wrench, tighten each 6 brake lines.

      Torque:
      Specified tightening torque
      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a union nut wrench (fulcrum length of 22 mm (0.8661 in.)) + torque wrench (fulcrum length of 162 mm (6.3779 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)

    5. B0059H8

      Connect the clamp to the brake actuator bracket assembly.

    6. Connect the wire harness connector to the brake actuator assembly, and then push up the lock lever to apply the lock.

      Note


      • Before connecting the wire harness connector, make sure that the surfaces of the wire harness connector are free of foreign matter.

      • After connecting the wire harness connector, make sure that the lock lever is securely locked.

  2. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  3. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  4. BLEED BRAKE SYSTEM

    Click here

  5. PERFORM SYSTEM VARIANT LEARNING AND ACCELERATION SENSOR ZERO POINT CALIBRATION

    Click here

  6. INSPECT BRAKE ACTUATOR USING GTS

    Click here