HEADLIGHT ASSEMBLY(for Halogen Headlight and LED Headlight) DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. REMOVE NO. 1 HEADLIGHT BULB


    1. B005A2DC01
      *1 Matchmark
      *2 Unlock Position Mark
      B0057RX Counterclockwise

      Turn the headlight bulb cover counterclockwise until the matchmark is aligned with the unlock position mark to remove the headlight bulb cover.

    2. B0057A6C01
      B0057RX Counterclockwise

      Turn the No. 1 headlight bulb counterclockwise and remove it.

    3. B00585T

      Disconnect the connector.

      Note

      Do not touch the bulb glass with bare hands.

  2. REMOVE HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY LH

    Click here

  3. REMOVE HEADLIGHT GASKET

    Click here

  4. REMOVE HEADLIGHT LEVELING MOTOR LH


    1. B0058IC

      Disconnect the connector.

    2. B0057DAC01
      *1 Aiming Screw

      Loosen the aiming screw 20 rotations.

    3. Turn the headlight leveling motor LH clockwise and remove it.

      Note


      • Do not pull excessively as the headlight unit assembly LH and headlight leveling motor LH are connected at this time.

      • Turn while holding with one hand as the headlight leveling motor LH may jump out.

      • If the headlight leveling motor LH is removed, make sure to replace the headlight leveling motor base packing with a new one.

      Tech Tips

      For the headlight assembly RH, turn the headlight leveling motor RH counterclockwise to remove it.

    4. Loosen the aiming screw of the headlight leveling motor LH until the headlight unit assembly LH is disconnected.

      Tech Tips

      Count and record the number of rotations before the headlight unit assembly LH and headlight leveling motor LH are disconnected.

  5. REMOVE HEADLIGHT LEVELING MOTOR BASE PACKING


    1. B0058E1

      Remove the headlight leveling motor base packing.

      Note

      If the headlight leveling motor base packing is removed, replace it with a new one.

  6. REMOVE HEADLIGHT LENS LH


    1. B005B86

      Remove the 3 screws.

    2. B0059LP

      Using a T20H "TORX" screwdriver, remove the 3 screws.

    3. Detach the 7 claws.

      Tech Tips

      It is not necessary to detach the claw at the base point as the claw is detached in the later step.

      B00592GC01
      *a Base Point - -
    4. B00585N

      Using a dryer, heat the backside of the headlight assembly LH.

      Note

      If the headlight assembly LH is heated unevenly, it will deform or melt.

      Tech Tips

      The headlight lens gasket expands when warmed, pushing up the headlight lens LH and making the lens easy to remove.

    5. Detach the claw at the base point to remove the headlight lens LH.

      Note


      • Do not touch the headlight lens LH with bare hands.

      • If dirty, lightly wipe with a soft cloth.

      Tech Tips


      • If the headlight lens LH cannot be removed even after heating, using a screwdriver, lift the headlight light lens LH.

      • Tape the screwdriver tip before use.

      • The headlight lens gasket may stick to the lens and become detached at the same time.

  7. REMOVE HEADLIGHT LENS GASKET


    1. Remove the headlight lens gasket.

  8. REMOVE HEADLIGHT UNIT ASSEMBLY LH

    Note


    • Perform work using rubber gloves.

    • Do not touch the headlight unit assembly LH with bare hands.

    • If dirty, lightly wipe with a soft cloth.


    1. B00574KC01
      *a Protrusion Amount Measurement Area

      Using a vernier caliper, measure and record the protrusion amount of the aiming screw.

    2. B005A53

      Loosen the horizontal aiming screw 20 rotations.

    3. B005A3PC01
      *1 Pivot Collar

      Using a screwdriver, detach the 2 claws and disconnect the headlight unit assembly LH from the pivot collar.

      Tech Tips

      Tape the screwdriver tip before use.

    4. While holding the headlight unit assembly LH with one hand so that it does not fall over, loosen the horizontal aiming screw until the headlight unit assembly LH is disconnected.

    5. B005835

      Disconnect the connector.

    6. B005AJMC01
      B0057KY Protective Tape

      Using a clip remover, remove the pivot collar and attach the 2 claws to install it to the headlight unit assembly LH.

      Tech Tips

      Tape the clip remover tip before use.