STARTER(w/ Stop And Start System) DISASSEMBLY

PROCEDURE


  1. REMOVE WIRE HARNESS


    1. A01HILF

      Remove the 2 nuts and wire harness from the starter assembly.

  2. REMOVE HARNESS


    1. A01HFB5

      Disconnect the 2 harness connectors and clamp to remove the harness.

  3. REMOVE STARTER INRUSH CURRENT REDUCTION RELAY


    1. A01HFLJ

      Remove the nut and disconnect the terminal M and noise filter harness from the starter inrush current reduction relay.

    2. Remove the 2 bolts and starter inrush current reduction relay from the starter assembly.

  4. REMOVE REPAIR SERVICE STARTER KIT


    1. A01HFJA

      Holding the repair service starter kit to the No. 2 repair service starter kit, remove the 2 nuts.

    2. A01HIN0C02
      *1 Pinion Drive Lever
      *2 Plunger
      *a Hook

      While lifting the rear of the magnet switch, remove the hook from the pinion drive lever, then remove the repair service starter kit.

      Note

      Do not drop the plunger when removing the repair service starter kit.

  5. REMOVE STARTER YOKE ASSEMBLY


    1. A01HJ63

      Remove the 2 through bolts.

    2. A01HFQ7C02
      *1 Starter Yoke Assembly
      *2 Starter Commutator End Frame Assembly
      *3 No. 2 Repair Service Starter Kit

      Pull out the starter yoke assembly together with the starter commutator end frame assembly from the No. 2 repair service starter kit.

  6. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    1. A01HHNY

      Remove the 2 screws.

    2. A01HGQNC02
      *1 Starter Yoke Assembly
      *2 Commutator End Frame Assembly
      *a Lead Wire

      Remove the starter commutator end frame assembly from the starter yoke assembly.

      Note

      while holding down the lead wire, remove the starter commutator end frame assembly.

  7. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A01HJVIC06
      *a Spring
      *b Brush

      Using a screwdriver, hold the spring back and disconnect the 4 brushes.

    2. Remove the starter brush holder assembly.

  8. REMOVE STARTER ARMATURE ASSEMBLY


    1. A01HJZKC01
      *1 Starter Yoke Assembly
      *2 Starter Armature Assembly

      Remove the starter armature assembly from the starter yoke assembly.

  9. REMOVE STARTER ARMATURE PLATE


    1. A01HJPDC02
      *1 Starter Yoke Assembly
      *2 No. 2 Repair Service Starter Kit
      *3 Starter Armature Plate

      Remove the starter armature plate from the No. 2 repair service starter kit or starter yoke assembly.

  10. REMOVE PLANETARY GEAR


    1. A01HGV3

      Remove the 3 planetary gears from the No. 2 repair service starter kit.

  11. REMOVE RUBBER SEAL


    1. A01HJLI

      Remove the rubber seal from the No. 2 repair service starter kit.