OIL PUMP

INSTALL TIMING CHAIN COVER ASSEMBLY

Apply a light coat of engine oil to the 2 new oil pump gaskets and new oil hole cover gasket.
Install the 2 oil pump gaskets and oil hole cover gasket to the stiffening crankcase assembly.
*1 Crankshaft Timing Sprocket

*a Drive Rotor Spline

Align the positions of the drive rotor spline and crankshaft timing sprocket as shown in the illustration.

Apply a coating of seal packing to the timing chain cover assembly at the points shown in the illustration.

Seal packing
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent.

Seal Packing Application Specification

Line Type and Area	Seal Packing Diameter	Application Area	Seal Packing Application Length
Line Type and Area	Coating Width	Application Area	Seal Packing Application Length
Dashed Line	2.5 to 3.5 mm (0.0984 to 0.138 in.)	2.5 mm (0.0984 in.)	-
Dashed Line	-	2.5 mm (0.0984 in.)	-
A - A	2.5 to 3.5 mm (0.0984 to 0.138 in.)	2.5 mm (0.0984 in.)	-
A - A	-	2.5 mm (0.0984 in.)	-
B - B	5.0 mm (0.197 in.)	3.0 mm (0.118 in.)	28 mm (1.10 in.)
B - B	Width 7.0 mm (0.276 in.) or more Thickness 3.0 mm (0.118 in.) or more	3.0 mm (0.118 in.)	28 mm (1.10 in.)
C - C	7.0 mm (0.276 in.)	5.0 mm (0.197 in.)	25 mm (0.984 in.)
C - C	Width 13 mm (0.512 in.) or more Thickness 3.0 mm (0.118 in.) or more	5.0 mm (0.197 in.)	25 mm (0.984 in.)
D - D	5.0 mm (0.197 in.)	3.0 mm (0.118 in.)	26 mm (1.02 in.)
D - D	Width 7.0 mm (0.276 in.) or more Thickness 3.0 mm (0.118 in.) or more	3.0 mm (0.118 in.)	26 mm (1.02 in.)
E	2.5 to 3.5 mm (0.0984 to 0.138 in.)	3.0 mm (0.118 in.)	-
E	-	3.0 mm (0.118 in.)	-

Note

Using non-residue solvent, clean and remove any oil from the installation surface.
Install the part within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.
Do not add engine oil for at least 2 hours after installation.
Do not start the engine within 2 hours after installation.

Temporarily install the timing chain cover assembly with the 2 nuts and 19 bolts.

*1	Nut	-	-
*a	Types of nut and bolt	*b	Tightening Order

Bolt Length

Item	Length	Thread Diameter
Bolt A	30 mm (1.18 in.)	8 mm (0.315 in.)
Bolt B	35 mm (1.38 in.)	10 mm (0.394 in.)

Note

Do not apply oil to bolts. Clean off if any oil is applied to bolts.

When tightening the 16th bolt shown in the illustration, be careful not to damage the installation surface of the crankshaft position sensor.

INSTALL TRANSVERSE ENGINE MOUNTING BRACKET

INSTALL TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL

INSTALL CRANKSHAFT POSITION SENSOR

INSTALL CRANKSHAFT PULLEY ASSEMBLY

INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

INSTALL IDLER PULLEY SUB-ASSEMBLY

Install the idler pulley sub-assembly to the timing chain cover assembly with the bolt.

Torque:

43 N*m { 438 kgf*cm, 32 ft.*lbf }

INSTALL CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY

INSTALL FAN AND GENERATOR V BELT

INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

Note

w/ Canister Pump Module:

Be sure not to disconnect the PCV hose or the No. 4 PCV hose from the cylinder head cover sub-assembly.

Apply a light coat of engine oil to 2 new gaskets and 2 camshaft position sensor.
Install the 2 gaskets to the No. 1 camshaft bearing cap and No. 2 camshaft bearing cap.
Install a new cylinder head cover gasket and new No. 2 cylinder head cover gasket to the cylinder head cover sub-assembly.

*1	Timing Chain Cover Assembly
*2	Camshaft Housing Sub-assembly
*a	Application Width: 8.0 mm (0.315 in.)
*b	Application Width: 5.0 mm (0.197 in.)
*c	Seal Diameter: 2.0 to 3.0 mm (0.0787 to 0.118 in.)
	Seal Packing

Apply seal packing as shown in the illustration.

Seal packing
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Standard seal diameter
2.0 to 3.0 mm (0.0787 to 0.118 in.)

Note

Remove any oil from the contact surface.
Install the cylinder head cover sub-assembly within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
Do not add engine oil for at least 2 hours after installation.
Do not start the engine within 2 hours after installation.

Temporarily install the 21 bolts and 2 camshaft position sensor to the cylinder head cover sub-assembly.
Tighten the 21 bolts and 2 camshaft position sensor in the order shown in the illustration.

Torque:

10 N*m { 102 kgf*cm, 7 ft.*lbf }

*A w/ Canister Pump Module *B w/o Canister Pump Module
Note
- When reusing the camshaft position sensor, check the O-rings.
- Make sure that the O-ring is not cracked or jammed when installing it on the cylinder head cover sub-assembly.
- Replace with a new part if it is dropped or if it receives a strong impact.