OIL PUMP REMOVAL

PROCEDURE


  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

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  2. INSTALL ENGINE ASSEMBLY TO ENGINE STAND

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  3. REMOVE THROTTLE BODY ASSEMBLY

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  4. REMOVE PURGE VSV

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  5. REMOVE INTAKE MANIFOLD

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  6. REMOVE INTAKE MANIFOLD TO HEAD GASKET

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  7. REMOVE WIRE HARNESS CLAMP BRACKET

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  8. REMOVE FUEL TUBE SUB-ASSEMBLY

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  9. REMOVE VACUUM SENSOR ASSEMBLY

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  10. REMOVE VACUUM SENSOR BRACKET

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  11. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

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  12. REMOVE FUEL INJECTOR ASSEMBLY

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  13. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

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  14. REMOVE WIRE HARNESS CLAMP BRACKET

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  15. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

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  16. REMOVE MANIFOLD STAY

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  17. REMOVE EXHAUST MANIFOLD

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  18. REMOVE NO. 2 PCV HOSE

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  19. DISCONNECT NO. 3 WATER BY-PASS HOSE

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  20. REMOVE WATER BY-PASS HOSE

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  21. DISCONNECT WATER INLET HOSE

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  22. REMOVE WATER INLET

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  23. REMOVE THERMOSTAT

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  24. REMOVE IGNITION COIL ASSEMBLY

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  25. REMOVE VACUUM PUMP ASSEMBLY

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  26. REMOVE NO. 1 VACUUM PUMP BRACKET

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  27. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

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  28. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

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  29. REMOVE CYLINDER HEAD COVER GASKET

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  30. SET NO. 1 CYLINDER TO TDC/COMPRESSION

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  31. REMOVE CRANKSHAFT PULLEY

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  32. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

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  33. REMOVE OIL FILTER ELEMENT

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  34. REMOVE TRANSVERSE ENGINE MOUNTING BRACKET STUD BOLT

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  35. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


    1. B0057LA

      Remove the 3 bolts and transverse engine mounting bracket from the timing chain cover sub-assembly.

    2. B0058QL

      Remove the 4 bolts and oil filter bracket sub-assembly from the timing chain cover sub-assembly.

    3. B005AF2

      Remove the 2 O-rings from the timing chain cover sub-assembly.

    4. B005B7TC06
      *1 Seal Washer

      Remove the 19 bolts and seal washer from the timing chain cover sub-assembly.

    5. B0057ZVC04
      *a Protective Tape

      Remove the timing chain cover sub-assembly by prying between the timing chain cover sub-assembly and cylinder head sub-assembly, camshaft housing sub-assembly, cylinder block sub-assembly and stiffening crankcase assembly with a screwdriver as shown in the illustration.

      Note

      Be careful not to damage the contact surfaces of the cylinder head sub-assembly, camshaft housing sub-assembly, cylinder block sub-assembly, stiffening crankcase assembly and timing chain cover sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    6. B0058P7

      Remove the 3 O-rings from the cylinder block sub-assembly and cylinder head sub-assembly.

    7. B0057XG

      Remove the 3 bolts and engine water pump assembly from the timing chain cover sub-assembly.

    8. B005A35

      Remove the water pump gasket from the timing chain cover sub-assembly.

  36. REMOVE TIMING CHAIN COVER OIL SEAL


    1. B005AF7C06
      *a Protective Tape
      *b Wooden Block

      Place the timing chain cover sub-assembly on wooden blocks.

    2. Using a screwdriver, tap out the timing chain cover oil seal.

      Note

      Do not damage the surface of the timing chain cover oil seal press fit hole.

      Tech Tips

      Tape the screwdriver tip before use.

  37. REMOVE CHAIN TENSIONER SLIPPER

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  38. REMOVE NO. 1 CHAIN VIBRATION DAMPER

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  39. REMOVE CHAIN SUB-ASSEMBLY

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  40. REMOVE CRANKSHAFT TIMING SPROCKET


    1. B00576Z

      Remove the crankshaft timing sprocket from the crankshaft.

  41. REMOVE NO. 2 CHAIN SUB-ASSEMBLY


    1. Temporarily install the crankshaft pulley and crankshaft pulley set bolt.

    2. B00570RN20

      Using SST, hold the crankshaft. Then remove the oil pump drive shaft gear nut.

      SST
      09213-54015

      Tech Tips

      Part number of installation bolt for SST (crankshaft pulley holding tool): 91551-00850 (quantity: 2)

    3. Remove SST, the crankshaft pulley set bolt and the crankshaft pulley.

    4. B005A6EC05
      *1 Chain Damper Spring
      *2 Chain Tensioner Plate

      Remove the bolt, chain tensioner plate and chain damper spring.

    5. B005B54C14
      *1 Oil Pump Drive Gear
      *2 Oil Pump Drive Shaft Gear
      *3 No. 2 Chain Sub-assembly

      Remove the oil pump drive gear, oil pump drive shaft gear and No. 2 chain sub-assembly.

  42. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY


    1. B0058T1

      Remove the 10 bolts and 2 nuts.

    2. B0058XY

      Insert the blade of an oil pan seal cutter between the stiffening crankcase assembly and No. 2 oil pan sub-assembly. Cut through the sealer and remove the No. 2 oil pan sub-assembly.

      Note


      • Be careful not to damage the surface of the No. 2 oil pan sub-assembly which contacts the stiffening crankcase assembly.

      • Be careful not to damage the stiffening crankcase assembly flange.

  43. REMOVE OIL PUMP ASSEMBLY


    1. B005B9F

      Remove the 3 bolts and oil pump assembly from the stiffening crankcase assembly.