RADIATOR REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

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  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  3. REMOVE FRONT BUMPER COVER

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  4. DISCONNECT CABLE FROM POSITIVE BATTERY TERMINAL

  5. REMOVE NO. 2 CYLINDER HEAD COVER

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  6. REMOVE BATTERY CLAMP SUB-ASSEMBLY

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  7. REMOVE BATTERY INSULATOR

  8. REMOVE BATTERY

  9. REMOVE BATTERY TRAY

  10. DRAIN ENGINE COOLANT

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  11. DISCONNECT HOOD LOCK ASSEMBLY


    1. B0057RZ

      Detach the clamp and disconnect the connector.

    2. Remove the 3 bolts and disconnect the hood lock assembly from the upper radiator support sub-assembly.

  12. REMOVE UPPER RADIATOR SUPPORT


    1. B005870

      Remove the 2 bolts, 2 upper radiator supports and 2 radiator support cushions.

  13. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. B0059KU

      Disconnect the 2 horn connectors from the 2 horns.

    2. B005APQ

      Remove the 5 bolts and upper radiator support sub-assembly.

  14. DISCONNECT RADIATOR HOSE SUB-ASSEMBLY


    1. B005A86

      Slide the clip and disconnect the radiator hose sub-assembly from the radiator assembly.

  15. DISCONNECT NO. 2 RADIATOR HOSE


    1. B00581O

      Slide the clip and disconnect the No. 2 radiator hose from the radiator assembly.

  16. DISCONNECT WATER BY-PASS PIPE ASSEMBLY

    B0058RC

    1. Slide the clip and disconnect the No. 5 water by-pass hose from the radiator assembly.

    2. Detach the 3 claws and disconnect the water by-pass pipe assembly from the No. 2 fan shroud.

  17. DISCONNECT NO. 2 WATER BY-PASS HOSE

    B005AE0

    1. Slide the clip and disconnect the No. 2 water by-pass hose from the radiator assembly.

  18. DISCONNECT WIRE HARNESS


    1. B005AON

      Disconnect the 2 cooling fan motor connectors.

    2. Detach the 6 wire harness clamps and disconnect the wire harness.

  19. REMOVE NO. 2 FAN SHROUD


    1. B0059YR

      Remove the 2 bolts.

    2. Detach the 2 claws and remove the No. 2 fan shroud.

  20. REMOVE RADIATOR ASSEMBLY WITH FAN


    1. B00592E

      Remove the radiator assembly with fan from the vehicle.

      Note

      Do not damage the core of the cooler condenser assembly and radiator assembly.

  21. REMOVE RADIATOR ASSEMBLY


    1. B005A1L

      Remove the 2 bolts and radiator assembly from the fan assembly with motor.

      Note

      Do not damage the core of the radiator assembly.

  22. REMOVE LOWER RADIATOR SUPPORT


    1. Remove the 2 lower radiator supports from the fan shroud.