TURBOCHARGER INSTALLATION

PROCEDURE


  1. INSTALL TURBO OIL INLET PIPE SUB-ASSEMBLY


    1. B005A7M

      Install a new gasket as shown in the illustration.

      Note

      Do not install the gasket upside down.

    2. Install the turbo oil inlet pipe sub-assembly with the 2 nuts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  2. INSTALL NO. 1 TURBO WATER PIPE SUB-ASSEMBLY


    1. Install a new gasket.

    2. Temporarily install the No. 1 turbo water pipe sub-assembly with the bolt and 2 nuts.

    3. B005BFEE02

      Tighten the bolt and nuts in the order shown in the illustration.

      Torque:
      for bolt
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      for nut
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  3. INSTALL COMPRESSOR INLET ELBOW


    1. Install a new gasket.

    2. Install the compressor inlet elbow with the 2 nuts.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

  4. INSTALL TURBOCHARGER SUB-ASSEMBLY


    1. B0057P0C02
      *a Claw

      Install a new gasket as shown in the illustration.

      Note

      The claws of the gasket must face the turbo oil inlet pipe sub-assembly.

    2. B005800C02
      *a Protrusion

      Install a new gasket.

      Note

      The protrusion of the gasket must face the cylinder head sub-assembly.

    3. Temporarily install the turbocharger sub-assembly with 4 new nuts.

    4. B005B42E01

      Tighten the 4 nuts in the order shown in the illustration.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
    5. B005B4O

      Connect the vacuum transmitting hose assembly to the waste gate valve actuator with bracket assembly.

      Note

      Connect the vacuum transmitting hose assembly until the bent portion of the pipe of the waste gate valve actuator with bracket assembly.

    6. Connect the air by-pass valve assembly connector and wire harness clamp to the turbocharger sub-assembly.

  5. CONNECT TURBO OIL INLET PIPE SUB-ASSEMBLY


    1. Install a new gasket on the union bolt side.

    2. Connect the turbo oil inlet pipe sub-assembly with the 2 bolts and union bolt.

    3. Tighten the 2 bolts and union bolt.

      Torque:
      for bolt
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      for union bolt
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

      Note

      If the connecting part of the union bolt gasket is cracked, remove the connecting part.

  6. CONNECT NO. 1 TURBO WATER PIPE SUB-ASSEMBLY


    1. B0059ODC02
      *a Upper Side
      *b Front of Vehicle
      *c OK
      *d NG
      *e Paint Mark

      Connect the No. 1 turbo water hose and No. 2 turbo water hose to the No. 1 turbo water pipe sub-assembly and slide the 2 clips to secure the hoses.

      Note

      The turbocharger sub-assembly may be damaged if the No. 1 turbo water hose and No. 2 turbo water hose are connected to the wrong locations.

      Tech Tips


      • Make sure that the clips of the No. 1 turbo water hose and No. 2 turbo water hose are positioned as shown in the illustration.

      • Make sure that the paint mark of the No. 1 turbo water hose is positioned as shown in the illustration.

      • Make sure that the paint mark of the No. 2 turbo water hose is positioned the front of the vehicle.

  7. INSPECT WASTE GATE VALVE ACTUATOR WITH BRACKET ASSEMBLY

    Click here

  8. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

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  9. ADD ENGINE OIL

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  10. ADD COOLANT (for Intercooler)

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  11. INSPECT ENGINE OIL LEVEL

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  12. INSPECT FOR COOLANT LEAK (for Intercooler)

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  13. INSPECT FOR OIL LEAK

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  14. EXHAUST GAS LEAK

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