INTERCOOLER

INSTALL INTERCOOLER ASSEMBLY

Install a new gasket to the intercooler assembly.

Tech Tips

Check that the gasket is securely fitted into the installation groove.
Install the intercooler assembly to the intercooler support bracket sub-assembly with the 3 bolts.

Torque:

9.3 N*m { 95 kgf*cm, 82 in.*lbf }
Connect the No. 1 vacuum transmitting hose to the intercooler assembly with the hose clip.

*a	Front of Vehicle
*b	Right Side of Vehicle
*c	2.0 to 7.0 mm (0.0787 to 0.275 in.)
*d	Insert Until Hose Contacts Stopper
*e	Hose Clamp Claw Range
*f	Paint Mark

Connect the No. 8 water by-pass hose and No. 9 water by-pass hose to the intercooler assembly with the 2 clamps.

Tech Tips

Install the water by-pass hoses and hose clamps as shown in the illustration.

Temporarily connect the No. 2 air tube to the intercooler assembly with the 4 bolts in the sequence shown in the illustration, and then tighten the bolts at the specified torque.

Torque:

10 N*m { 102 kgf*cm, 7 ft.*lbf }

TEMPORARILY TIGHTEN PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY (for AWD)

INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)

INSTALL NO. 1 AIR TUBE

Install the No. 1 air tube to the cylinder head sub-assembly with the 2 bolts.

Torque:

21 N*m { 214 kgf*cm, 15 ft.*lbf }
Connect the No. 2 air hose to the intercooler assembly and tighten the hose clamp to secure the hose.

Torque:

6.3 N*m { 64 kgf*cm, 56 in.*lbf }
Connect the No. 1 air hose to the intake air resonator and tighten the clamp to secure the hose.

Torque:

6.3 N*m { 64 kgf*cm, 56 in.*lbf }
Connect the No. 3 PCV hose to the cylinder head cover sub-assembly with the hose clamp to secure the hose.
Connect the No. 2 fuel vapor feed hose with the clamp.
Connect the vacuum hose with the clamp.