TURBOCHARGER DISASSEMBLY

PROCEDURE


  1. REMOVE WASTE GATE VALVE ACTUATOR WITH BRACKET ASSEMBLY

    Note

    After removal and installation of the waste gate valve actuator with bracket assembly, make sure to check the waste gate valve actuator lift amount.


    1. A01XN5P

      Remove the E-washer from the waste gate valve actuator with bracket assembly link pin.

      Note

      Do not reuse the E-washer.

    2. A01XOBN

      Remove the 2 bolts and waste gate valve actuator with bracket assembly.

      Note

      Replace with a new part if the part is dropped or subjected to a strong impact.

  2. REMOVE AIR BY-PASS VALVE ASSEMBLY

    Click here

  3. REMOVE COMPRESSOR WITH BEARING HOUSING SUB-ASSEMBLY


    1. A01HHE4

      Secure the flange of the turbine with valve housing sub-assembly of the turbocharger sub-assembly in a vise between aluminum plates.

      Note

      Do not tighten the vise more than necessary, as doing so will damage the flange of the turbine with valve housing sub-assembly.

    2. A01HJTJ

      Remove the V band nut and compressor with bearing housing sub-assembly.

      Note


      • Do not damage the turbine with valve housing sub-assembly and turbine.

      • Replace with a new part if the part is dropped or subjected to a strong impact.

      • Do not tap the compressor with bearing housing sub-assembly with a plastic-faced hammer, etc.

      • Do not insert a screwdriver, etc., to remove the connecting parts.

  4. REMOVE STUD BOLT

    Tech Tips

    Replace the stud bolt if it is deformed or its threads are damaged.


    1. A01HHZU

      Using an E8 "TORX" socket wrench, remove the 4 stud bolts shown in the illustration.

    2. A01HJWF

      Using an E5 "TORX" socket wrench, remove the 4 stud bolts shown in the illustration.

  5. REMOVE PIN

    Tech Tips

    Replace the pin if it is deformed or damaged.


    1. A01HF4R

      Remove the pin shown in the illustration from the compressor with bearing housing sub-assembly.