CYLINDER BLOCK REPLACEMENT

PROCEDURE


  1. REPLACE RING PIN

    Note

    It is not necessary to remove a ring pin unless it is being replaced.


    1. Remove the 2 ring pins.

    2. A01HH9PC05
      *a Upper Side
      *b Width
      *c Height
      *d Protrusion Height

      Using a plastic-faced hammer, install 2 new ring pins.

      Standard Ring Pin
      Height Width Protrusion Height
      14.3 to 14.7 mm (0.563 to 0.579 in.) 12.9 to 13.0 mm (0.508 to 0.512 in.) 7.5 to 8.5 mm (0.295 to 0.335 in.)

  2. REPLACE STRAIGHT PIN

    Note

    It is not necessary to remove the straight pins unless it is being replaced.


    1. Remove the 9 straight pins.

    2. Using a plastic-faced hammer, install 9 new straight pins.

      A01HH5JC02
      *a Front Side *b Lower Side
      *c Rear Side *d LH Side
      *e Width *f Height
      *g Protrusion Height - -
      Standard Straight Pin
      Item Height Width Protrusion Height
      Pin A 36 mm (1.42 in.) 10 mm (0.394 in.) 18.5 to 19.5 mm (0.728 to 0.768 in.)
      Pin B 12 mm (0.472 in.) 4 mm (0.157 in.) 5.0 to 7.0 mm (0.197 to 0.276 in.)
      Pin C 18 mm (0.709 in.) 8 mm (0.315 in.) 8 to 10 mm (0.315 to 0.394 in.)
      Pin D 22 mm (0.866 in.) 10 mm (0.394 in.) 11 to 13 mm (0.433 to 0.512 in.)
      Pin E 12 mm (0.472 in.) 4 mm (0.157 in.) 5.0 to 6.0 mm (0.197 to 0.236 in.)

  3. REPLACE CONNECTING ROD SMALL END BUSH


    1. A01HFM0N14

      Using SST and a press, press out the connecting rod small end bush.

      SST
      09222-30010
    2. A01HEMLC16
      *a Oil Hole

      Align the oil holes of a new connecting rod small end bush and the connecting rod.

    3. A01HFM0N15

      Using SST and a press, press in the connecting rod small end bush.

      SST
      09222-30010
    4. A01HEW6

      Using a pin hole grinder, hone the connecting rod small end bush to obtain the standard oil clearance between the connecting rod small end bush and piston pin.

      Standard oil clearance
      0.005 to 0.011 mm (0.000197 to 0.000433 in.)
    5. A01HFXT

      Coat the piston pin with engine oil. Push the piston pin into the connecting rod with your thumb to check that the piston pin fits at normal room temperature.