ENGINE UNIT REMOVAL

PROCEDURE


  1. REMOVE THROTTLE BODY ASSEMBLY

    Click here

  2. REMOVE INTAKE MANIFOLD

    Click here

  3. REMOVE PURGE VSV

    B00570P

    1. Remove the 2 bolts and purge VSV from the cylinder head cover sub-assembly.

  4. REMOVE HEATER WATER OUTLET HOSE

    B0058BD

    1. Slide the clamp and remove the heater water outlet hose from the No. 1 water by-pass pipe.

  5. REMOVE HEATER WATER INLET HOSE

    B005B1F

    1. Slide the clamp and remove the heater water inlet hose from cylinder head sub-assembly.

  6. REMOVE WIRE HARNESS CLAMP BRACKET

    Click here

  7. DISCONNECT FUEL TUBE SUB-ASSEMBLY

    Click here

  8. REMOVE VACUUM SENSOR ASSEMBLY

    Click here

  9. REMOVE VACUUM SENSOR BRACKET

    Click here

  10. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

    Click here

  11. REMOVE FUEL INJECTOR ASSEMBLY

    Click here

  12. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Remove the engine oil level dipstick.

    2. B0057GM

      Remove the bolt and engine oil level dipstick guide.

    3. Remove the O-ring from the engine oil level dipstick guide.

  13. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

  14. REMOVE MANIFOLD STAY

    Click here

  15. REMOVE EXHAUST MANIFOLD

    Click here

  16. REMOVE DRIVE SHAFT BEARING BRACKET


    1. B0057DTC02
      *A for 2WD
      *B for AWD

      Remove the 3 bolts and drive shaft bearing bracket from the cylinder block sub-assembly.

  17. REMOVE NO. 2 GENERATOR BRACKET


    1. B00572V

      Remove the bolt and No. 2 generator bracket from the cylinder head sub-assembly.

  18. REMOVE NO. 3 WATER BY-PASS PIPE


    1. B0058OZ

      Remove the 2 nuts, No. 3 water by-pass pipe and gasket.

  19. REMOVE NO. 2 PCV HOSE


    1. Slide the clamp and remove the No. 2 PCV hose from the PCV valve sub-assembly.

  20. DISCONNECT NO. 3 WATER BY-PASS HOSE


    1. B00578O

      Slide the clamp and disconnect the No. 3 water by-pass hose from the water inlet housing.

  21. REMOVE NO. 1 WATER BY-PASS PIPE

    B0058FI

    1. Remove the 2 bolts and No. 1 water by-pass pipe.

  22. REMOVE WATER BY-PASS HOSE


    1. B0059LU

      Slide the clamp and remove the water by-pass hose from the No. 2 water by-pass pipe.

  23. REMOVE WATER INLET HOSE


    1. B0059I0

      Slide the 2 clamps and remove the water inlet hose from the water inlet housing and No. 2 water by-pass pipe.

  24. REMOVE WATER INLET

    Click here

  25. REMOVE THERMOSTAT

    Click here

  26. REMOVE IGNITION COIL ASSEMBLY

    Click here

  27. REMOVE VACUUM PUMP ASSEMBLY

    Click here

  28. REMOVE NO. 1 VACUUM PUMP BRACKET


    1. B005AQC

      Remove the 2 bolts, No. 1 vacuum pump bracket and gasket.

  29. REMOVE ENGINE OIL TEMPERATURE SENSOR

    Click here

  30. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. Rotate the V-ribbed belt tensioner assembly clockwise and remove the 5 mm bi-hexagon wrench that was used to secure the V-ribbed belt tensioner assembly when removing the V-ribbed belt.

    2. B0058O1C01
      *a 3 mm Bi-hexagon Wrench

      Rotate the V-ribbed belt tensioner assembly slightly clockwise and secure it using a 3 mm bi-hexagon wrench as shown in the illustration.

      Tech Tips

      It is difficult to install the V-ribbed belt tensioner assembly when it is fully extended. When reusing the V-ribbed belt tensioner assembly, compress and secure the V-ribbed belt tensioner assembly before removing it.

    3. B005A7N

      Remove the 2 bolts and V-ribbed belt tensioner assembly from the engine assembly.