PROCEDURE
REMOVE GENERATOR PULLEY CAP
Using a screwdriver, remove the generator pulley cap from the generator pulley with clutch.
Note
Do not reuse the generator pulley cap.
REMOVE GENERATOR PULLEY WITH CLUTCH
Secure the generator drive end frame in a vise between aluminum plates.
| *1 | Generator Pulley with Clutch |
Fit SST to the generator pulley with clutch.
| *a | Rotor Shaft |
| *b | T45 "TORX" Socket Wrench |
Fit a T45 "TORX" socket wrench into the rotor shaft end.
| *a | T45 "TORX" Socket Wrench |
| *b | Turn |
| *c | Hold |
Loosen the generator pulley with clutch by turning the T45 "TORX" socket wrench as shown in the illustration.
Note
Check that the generator assembly is secured in the vise tightly.
Hold SST tightly during the operation.
Remove SST and the T45 "TORX" socket wrench from the generator pulley with clutch.
Remove the generator pulley with clutch from the rotor shaft.
Remove the generator assembly from the vise.
REMOVE GENERATOR REAR END COVER
Place the generator assembly on the generator pulley with clutch.
Remove the 2 nuts.
Disengage the 2 clamps and remove the generator rear end cover.
REMOVE GENERATOR REGULATOR ASSEMBLY
| *a | Bolt |
| *b | Stud Bolt |
Remove the 2 bolts, stud bolt and generator regulator assembly from the generator with rectifier stator assembly.
REMOVE GENERATOR WITH RECTIFIER STATOR ASSEMBLY
Remove the 4 bolts and generator with rectifier stator assembly.
REMOVE GENERATOR ROTOR ASSEMBLY
| *1 | Generator Rotor Assembly |
Remove the generator rotor assembly from the generator drive end frame.
INSPECT GENERATOR DRIVE END FRAME BEARING
REMOVE GENERATOR DRIVE END FRAME BEARING
Using a T25 "TORX" socket wrench, remove the 4 screws and retainer plate from the generator drive end frame.
Using SST and a hammer, tap out the generator drive end frame bearing.