СТАРТЕР ПОВТОРНАЯ СБОРКА

PROCEDURE

1. Click here

   INSTALL RUBBER SEAL

   
   

   1. Install the rubber seal to the starter drive housing assembly.

2. Click here

   INSTALL PLANETARY GEAR

   
   
   1. 

      High-temperature Grease

      Apply high-temperature grease to the 3 planetary gears, 3 planetary gear shafts and starter drive housing assembly.

   2. Install the 3 planetary gears to the starter drive housing assembly.

3. Click here

   INSTALL STARTER ARMATURE ASSEMBLY

   
   
   1. 

      Install the starter armature assembly to the starter yoke assembly.

4. Click here

   INSTALL STARTER BRUSH HOLDER ASSEMBLY

   
   
   1. 

      Hold the brush spring back and set the 4 brushes as shown in the illustration.

   2. 

      Install the starter brush holder assembly to the starter armature assembly and push in the 4 brushes as shown in the illustration.

   3. 

      *a	Grommet
      *b	Negative (-) Brush Holder Plate
      *c	Positive (+) Motor Lead Wire

      Fit the protrusion of the grommet between the negative (-) brush holder plate and positive (+) motor lead wire.

5. Click here

   INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY

   
   
   1. 

      *a	Lead Wire Rubber
      *b	Cutout

      Install the starter commutator end frame assembly to the starter yoke assembly.

      Note:

      Align the lead wire rubber of the starter yoke assembly with the cutout of the starter commutator end frame assembly.

   2. Install the 2 screws.

      1.5 N*m

      15 kgf*cm

      13 in.*lbf

6. Click here

   INSTALL STARTER ARMATURE PLATE

   
   
   1. 

      *1	Starter Yoke Assembly
      *2	Starter Armature Plate
      *a	Stopper
      *b	Protrusion

      Align the starter armature plate so that the protrusion fits between the stoppers of the starter yoke assembly, and install the starter armature plate.

      Note:

      Make sure the protrusion of the starter armature plate is inserted between the stoppers of the starter yoke assembly.

7. Click here

   INSTALL STARTER YOKE ASSEMBLY

   
   
   1. 

      *1	Starter Yoke Assembly
      *2	Starter Drive Housing Assembly
      *a	Cutout
      *b	Protrusion

      Align the cutout of the starter yoke assembly with the protrusion of the starter drive housing assembly.

   2. Using a T25 "TORX" socket wrench, install the 2 through bolts.

      6.0 N*m

      61 kgf*cm

      53 in.*lbf

8. *a Pinion Drive Lever *b Plunger *c Return Spring *d Magnet Switch *e Plunger Cover *f Protrusion *g Ventilation Hole *h Hook *i 90°
   Click here

   INSTALL REPAIR SERVICE STARTER KIT

   
   

   1. Hang the hook of the plunger on the pinion drive lever and install the repair service starter kit.

      Note:
      

      • Make sure the return spring is not resting on the protrusion of the plunger or pushed between the magnet switch and plunger.

      • Install the plunger cover so that the ventilation hole is positioned as shown in the illustration.

   2. Install the 2 nuts.

      7.5 N*m

      76 kgf*cm

      66 in.*lbf

9. Click here

   INSTALL STARTER INRUSH CURRENT REDUCTION RELAY

   
   

   1. Install the starter inrush current reduction relay to the starter drive housing assembly with the 2 bolts.

      7.9 N*m

      81 kgf*cm

      70 in.*lbf

   2. Connect the lead wire to terminal M with the nut.

      9.0 N*m

      92 kgf*cm

      80 in.*lbf

10. Click here

    INSTALL HARNESS

    
    

    1. Connect the 2 harness connectors to install the harness.

11. Click here

    INSTALL WIRE HARNESS

    
    

    1. Connect the noise filter harness to the repair service starter kit.

    2. Install the wire harness to the starter assembly with the 2 nuts.

       9.0 N*m

       92 kgf*cm

       80 in.*lbf