МАСЛЯНЫЙ НАСОС УСТАНОВКА

PROCEDURE

1. Click here

   INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

   
   
   1. 

      *1	Oil Pump Gasket
      *2	Oil Hole Cover Gasket

      Apply a light coat of engine oil to 2 new oil pump gaskets and a new oil hole cover gasket.

   2. Install the 2 oil pump gaskets and oil hole cover gasket to the stiffening crankcase assembly.

   3. 

      *1	Crankshaft Timing Sprocket
      *a	Drive Rotor Spline

      Align the drive rotor spline and the crankshaft timing sprocket as shown in the illustration.

   4. 

      *a	7.0 mm (0.276 in.) or more	*b	3.0 mm (0.118 in.) or more
      *c	13.0 mm (0.512 in.) or more	*d	28 mm (1.10 in.)
      *e	25 mm (0.984 in.)	*f	26 mm (1.02 in.)
      *g	3.0 mm (0.118 in.)	*h	2.5 to 3.5 mm (0.0984 to 0.138 in.)
      *i	2.5 mm (0.0984 in.)	*j	5.0 mm (0.197 in.)
      *k	7.0 mm (0.276 in.)	-	-

      Apply seal packing in a continuous line to the timing chain cover sub-assembly as shown in the following illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Seal Packing Application Chart

      Area Seal Packing Diameter (Round) Distance from Edge of Cover to Center of Seal Packing Seal Packing Application Length Seal Packing Dimension (Flat) Dashed Line 2.5 to 3.5 mm (0.0984 to 0.0138 in.) 2.5 mm (0.0984 in.) - - A - A 2.5 to 3.5 mm (0.0984 to 0.0138 in.) 2.5 mm (0.0984 in.) - - B - B 5.0 mm (0.197 in.) 3.0 mm (0.118 in.) 28 mm (1.10 in.) 7.0 mm (0.276 in.) or wider and 3.0 mm (0.118 in.) or thicker C - C 7.0 mm (0.276 in.) 5.0 mm (0.197 in.) 25 mm (0.984 in.) 13.0 mm (0.512 in.) or wider and 3.0 mm (0.118 in.) or thicker D - D 5.0 mm (0.197 in.) 3.0 mm (0.118 in.) 26 mm (1.02 in.) 7.0 mm (0.276 in.) or wider and 3.0 mm (0.118 in.) or thicker E 2.5 to 3.5 mm (0.0984 to 0.0138 in.) 3.0 mm (0.118 in.) - -

      Note:
      

      • Clean the surfaces with non-residue solvent before applying seal packing.

      • Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.

      • Do not add oil for at least 2 hours after installation.

      • Do not start the engine for at least 2 hours after installation.

   5. 

      *a	Torque	*b	Tightening Order
      	Bolt		Nut

      Temporarily install the timing chain cover sub-assembly with the 17 bolts and 2 nuts.

      Bolt Length
      Bolt Length Thread Diameter (A) 30 mm (1.18 in.) 8 mm (0.315 in.) (B) 35 mm (1.38 in.) 10 mm (0.394 in.) (C) 45 mm (1.77 in.) 8 mm (0.315 in.)

      Note:

      Make sure there is no oil on the bolts. If oil is found on any bolt, clean it before installation.

   6. Tighten the 17 bolts and 2 nuts in several steps, in the order shown in the illustration.

      Bolt (A), (C) and Nut
      21 N*m	214 kgf*cm	15 ft.*lbf
      Bolt (B)
      55 N*m	561 kgf*cm	41 ft.*lbf

2. Click here

   INSTALL ENGINE MOUNTING BRACKET RH

   Click here

3. Click here

   INSTALL TIMING CHAIN COVER OIL SEAL

   Click here

4. Click here

   INSTALL CRANKSHAFT PULLEY

   Click here

5. Click here

   INSTALL CRANKSHAFT POSITION SENSOR

   Click here

6. Click here

   INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

   Click here

7. Click here

   INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

   Click here

8. Click here

   INSTALL IGNITION COIL ASSEMBLY

   Click here

9. Click here

   INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

   Click here