FRONT BUMPER REASSEMBLY

PROCEDURE


  1. INSTALL FRONT BUMPER SIDE RETAINER LH


    1. B0066PW

      Engage the 2 claws.

    2. B0067S0

      Engage the clip as shown in the illustration.

    3. B00682X

      Install the front bumper side retainer LH with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  2. INSTALL FRONT BUMPER SIDE RETAINER RH

    Tech Tips

    Use the same procedure as for the LH side.

  3. INSTALL FRONT BUMPER REINFORCEMENT


    1. B0065OP

      Install the front bumper reinforcement with the 6 bolts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  4. INSTALL THERMISTOR ASSEMBLY

    Click here

  5. INSTALL FRONT ENERGY ABSORBER MOUNTING REINFORCEMENT LH


    1. B00676I

      Engage the 2 guides and 2 claws to install the front energy absorber mounting reinforcement LH.

  6. INSTALL FRONT ENERGY ABSORBER MOUNTING REINFORCEMENT RH

    Tech Tips

    Use the same procedure as for the LH side.

  7. INSTALL FRONT BUMPER ENERGY ABSORBER


    1. B0067HF

      Engage the 2 guides to install the front bumper energy absorber.

  8. INSTALL LOWER RADIATOR GRILLE


    1. A01VO16

      Install the lower radiator grille with the 6 screws.

  9. INSTALL LOWER RADIATOR GRILLE MOULDING


    1. A01VNLS

      Engage the 7 claws to install the lower radiator grille moulding.

  10. INSTALL LOWER RADIATOR GRILLE BRACKET


    1. B006578

      Install the lower radiator grille bracket with the clip

  11. INSTALL RADIATOR GRILLE MOULDING


    1. Engage the 12 claws.

      A01VNOI
    2. A01VNZX

      Install the radiator grille moulding with the 4 screws.

  12. INSTALL RADIATOR GRILLE ASSEMBLY


    1. Engage the 2 guides and 4 claws.

      A01VNFX
    2. A01VMUW

      Install the radiator grille assembly with the 11 screws.

  13. INSTALL SYMBOL EMBLEM (w/o Dynamic Radar Cruise Control System)


    1. A01VMQ6

      Engage the guide and claw.

    2. A01VMSX

      Install the symbol emblem with the 2 screws.

  14. INSTALL RADIATOR GRILLE (OR FRONT PANEL) EMBLEM (w/ Dynamic Radar Cruise Control System)

    Tech Tips

    Use the same procedure as for the symbol emblem.

  15. INSTALL FRONT BUMPER BAR REINFORCEMENT LH


    1. Clean the front bumper cover.


      1. Remove any remaining double-sided tape from the front bumper cover.

      2. Wipe off any tape adhesive residue with cleaner.

    2. Remove the release paper from a new front bumper bar reinforcement LH.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. B00672LC01
      B00667M Double-sided Tape

      Engage the guide and 2 claws.

    4. B0065SR

      Install the front bumper bar reinforcement LH with the screw.

  16. INSTALL FRONT BUMPER BAR REINFORCEMENT RH

    Tech Tips

    Use the same procedure as for the LH side.

  17. INSTALL RADIATOR GRILLE PROTECTOR


    1. Clean the front bumper cover.


      1. Remove any remaining double-sided tape from the front bumper cover.

      2. Wipe off any tape adhesive residue with cleaner.

    2. Remove the release paper from a new radiator grille protector.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. B0066SJC01
      *a Double-sided Tape

      Engage the 12 clips to install the radiator grille protector.

  18. INSTALL FRONT BUMPER HOLE COVER


    1. B0066F6

      Engage the 2 claws to install the front bumper hole cover.

  19. INSTALL NO. 1 MOULDING TAPE

    Tech Tips

    Use the same procedure for the RH side and LH side.


    1. Clean the installation surface of the No. 1 moulding tape.


      1. Remove any remaining double-sided tape from the front bumper cover.

        Note


        • If there is any foreign matter on the front bumper cover when the No. 1 moulding tape is installed, adhesion failure may occur.

        • Do not use a screwdriver or other tool to remove the double-sided tape as the front bumper cover may be damaged, possibly leading to adhesion failure.

      2. Wipe off any tape adhesive residue with cleaner.

    2. Install a new No. 1 moulding tape.

      CAUTION:


      • Do not touch the heat light, as doing so may cause in burns.

      • Touching heated parts for a long time may result in burns.

      Tech Tips

      If the temperature of the No. 1 moulding tape or its installation surface on the front bumper cover is below 15°C (59°F), adhesion failure may occur. Use a heat light to heat the No. 1 moulding tape and its installation surface on the front bumper cover to the recommended temperature (15 to 40°C (59 to 104°F)).


      1. Remove the release paper from the No. 1 moulding tape.

        Tech Tips

        After removing the release paper, keep the exposed adhesive free from foreign matter.

      2. B0066LWC01
        *a Line

        Install the No. 1 moulding tape to the front bumper cover as shown in the illustration.

        Note

        If the No. 1 moulding tape has been removed, it must be replaced with a new one as it may be deformed or the strength of its adhesive may be deteriorated.

        Tech Tips

        Make sure not to touch the exposed adhesive of the No. 1 moulding tape or the installation surface on the front bumper cover.

      3. Using a squeegee, evenly press the No. 1 moulding tape to the front bumper cover with a force of 29 N (3 kgf, 6.5lbf) or more.

        Tech Tips


        • Make sure that the corners of the No. 1 moulding tape are not damaged or peeling off.

        • After installing the No. 1 moulding tape, leave the front bumper cover in an area with an ambient temperature of 15°C (59°F) or more for 30 minutes or more to allow the adhesive to set.

      4. Remove the protector sheet from the No. 1 moulding tape.

  20. INSTALL NO. 2 RADIATOR GRILLE GARNISH


    1. B00679E

      Engage the 7 claws to install the No. 2 radiator grille garnish.

  21. INSTALL RADIATOR GRILLE GARNISH

    Tech Tips

    Use the same procedure as for the No. 2 radiator grille garnish.

  22. INSTALL FRONT FENDER LINER RETAINER


    1. B00668X

      Engage the claw to install the front fender liner retainer.

      Tech Tips

      Use the same procedure for the RH side and LH side.

  23. INSTALL CLEARANCE LIGHT ASSEMBLY LH

    Click here

  24. INSTALL CLEARANCE LIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  25. INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET


    1. for Type A:


      1. B00670Z

        Engage the 2 guides and 4 claws.

      2. B0065FI

        Install the front bumper extension mounting bracket with the 2 screws.

    2. for Type B:


      1. B006779

        Engage the 2 guides and 4 claws.

      2. B00688J

        Install the front bumper extension mounting bracket with the 2 screws.

    3. for Type C:


      1. B00681Z

        Engage the 2 guides and 4 claws.

      2. B0065XJ

        Install the front bumper extension mounting bracket with the 2 screws.

  26. INSTALL NO. 4 ENGINE ROOM WIRE


    1. B0065CCC01
      *A w/o LEXUS Parking Assist-sensor System
      *B w/ LEXUS Parking Assist-sensor System

      Engage the 2 clamps to install the No. 4 engine room wire.

  27. INSTALL NO. 1 ULTRASONIC SENSOR RETAINER (w/ LEXUS Parking Assist-sensor System)

    Click here

  28. INSTALL NO. 1 ULTRASONIC SENSOR (w/ LEXUS Parking Assist-sensor System)

    Click here

  29. INSTALL WASHER HOSE (w/ Headlight Cleaner System)


    1. Engage the 5 clamps to install the washer hose.

      B0067FP

  30. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY LH (w/ Headlight Cleaner System)

    Click here

  31. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY RH (w/ Headlight Cleaner System)

    Tech Tips

    Use the same procedure as for the LH side.

  32. INSTALL HEADLIGHT CLEANER WASHER NOZZLE COVER LH (w/ Headlight Cleaner System)

    Click here

  33. INSTALL HEADLIGHT CLEANER WASHER NOZZLE COVER RH (w/ Headlight Cleaner System)

    Tech Tips

    Use the same procedure as for the LH side.