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HEADLIGHT ASSEMBLY REASSEMBLY

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PROCEDURE


  1. Click here

    INSTALL HEADLIGHT FAN


    1. A01FK98

      Engage the clamp to install the headlight fan to the bracket.

    2. A01FM67

      Engage the 2 guides.

    3. Install the headlight fan with the bracket with the 2 screws.

    4. Connect the connector.

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    INSTALL HEADLIGHT UNIT ASSEMBLY

    Note:

    • Be sure to wear clean rubber gloves.

    • Do not allow dirt or foreign matter to get on the headlight unit assembly.

    • If there are fingerprints on the headlight unit assembly, wipe them off with a soft cloth.


    1. A01FOJS

      Engage the 2 claws to install the pivot collar to the headlight unit assembly.

    2. A01FLK2

      While holding the headlight unit assembly by hand, turn the horizontal aiming screw as shown in the illustration to temporarily install it.

      Tip:

      Turn the aiming screw the same number of times as it was turned during removal.

    3. A01FMRU

      Engage the clamp to install the headlight unit assembly.

    4. A01FMT3C01
      B0067U9 Black
      B00679M White

      Connect the 4 connectors.

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    INSTALL HEADLIGHT LENS GASKET


    1. Completely remove the old headlight lens gasket.

    2. A01FOJ4C01
      B00667M Cleaning Area

      Clean the installation groove of the headlight lens.

    3. A01FMBHC09
      *a Release Paper
      *b Tape
      *c 45°

      Partially remove the release paper from a new headlight lens gasket, and cut off a piece of it.

    4. Fold the release paper over the tip of a screwdriver and secure it in place with tape as indicated by the arrows, in the order shown in the illustration.

    5. Using scissors, cut the end of the headlight lens gasket at a 45° angle.

    6. A01FO57C01
      A01FNVU Starting Position

      Starting from the position shown in the illustration and moving counterclockwise, temporarily install the headlight lens gasket as shown in the illustration.

      Note:

      Gently install the headlight lens gasket without pulling it.

    7. A01FNRSC01
      B0067U9 Corner Groove

      Set the headlight lens gasket into the corner groove.

      Note:

      • Gently install the headlight lens gasket without pulling it.

      • If the headlight lens gasket is pulled while it is installed, it will not be installed properly in the corner groove.

    8. A01FLYYC01
      B0067U9 Press
      B00667M Release Paper

      Using 2 screwdrivers with their tips wrapped with release paper, completely press the headlight lens gasket into the groove to install it.

      Note:

      • Gently install the headlight lens gasket without pulling it.

      • If the headlight lens gasket is pulled while it is installed, it will not be installed properly in the corner groove.

    9. A01FM6HC01
      A 10 mm (0.394 in.) or more
      B0067U9 Corner Groove

      Repeat the following until the headlight lens gasket reaches the starting position: Temporarily install the headlight lens gasket to the straight groove and completely press it into the groove, and then temporarily install it to the corner groove and completely press it into the groove.

    10. After installing the headlight lens gasket completely, check that the ends overlap for 10 mm (0.394 in.) or more.

    11. Check the installation condition of the headlight lens gasket.

      Note:

      • Make sure the headlight lens gasket is not protruding and is installed properly.

      • Make sure there is no gap between the ends of the headlight lens gasket.

      • Make sure to thoroughly check the corners as the headlight lens gasket is likely to be improperly installed in the corners.

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    INSTALL HEADLIGHT LENS

    Note:

    • Do not allow dirt or foreign matter to get on the headlight lens.

    • If there are any fingerprints on the back of the headlight lens, wipe them off with a soft cloth.


    1. Clean the sealing surface of the headlight lens.

    2. A01FMEX

      Engage the 6 claws to install the headlight lens to the housing.

      Note:

      Make sure all of the claws are engaged.

    3. A01FLZTC01
      *a Screw
      *b "TORX" Screw

      Install the 4 screws.

    4. Using a T20H "TORX" driver, install the "TORX" screw.

    5. Check the installation condition of the headlight lens gasket.

      Note:

      Make sure the headlight lens gasket is not protruding and completely contacts the headlight lens.

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    INSTALL HEADLIGHT GASKET

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    INSTALL HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY

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  7. Click here

    INSTALL HEADLIGHT LEVELING MOTOR BASE PACKING


    1. Install a new headlight leveling motor base packing.

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    INSTALL HEADLIGHT LEVELING MOTOR


    1. A01FNELC01
      *a Aiming Screw

      Insert the headlight leveling motor in the direction indicated by the arrow (1) shown in the illustration.

    2. Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (2) shown in the illustration to engage the shaft.

      Tip:

      Turn the aiming screw the same number of times as it was turned during removal.

    3. A01FMXYC01
      *a Aiming Screw

      Turn the headlight leveling motor in the direction indicated by the arrow (3) shown in the illustration and engage the pin to install the headlight leveling motor to the headlight assembly.

      Tip:

      When installing the headlight leveling motor of the headlight assembly RH, turn the headlight leveling motor in the opposite direction of the arrow (3) shown in the illustration.

    4. Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (4) shown in the illustration.

      Tip:

      Turn the aiming screw the same number of times as it was turned during removal.

    5. Connect the connector.