FRONT DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. B00683X

      Using a moulding remover, disengage the 3 claws to remove the front door inside handle bezel plug.

  4. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. Using a moulding remover, starting from the front side of the vehicle, disengage the 2 clips, 7 claws and 6 guides.

      B0067GEC01
      *a Aluminum Trim - -

      Note

      To avoid damaging the aluminum trim, carefully disengage the clips, claws and guides from the front side to the rear side of the vehicle as shown in the illustration.

    2. Disconnect the connector to remove the multiplex network master switch assembly with front door armrest base panel.

  5. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. Using a moulding remover, starting from the front side of the vehicle, disengage the 2 clips, 7 claws and 6 guides.

      B00663UC01
      *a Aluminum Trim - -

      Note

      To avoid damaging the aluminum trim, carefully disengage the clips, claws and guides from the front side to the rear side of the vehicle as shown in the illustration.

    2. Disconnect the connector to remove the power window regulator switch assembly with front door armrest base panel.

  6. REMOVE DOOR TRIM COVER


    1. B0066QY

      Remove the door trim cover.

  7. REMOVE COURTESY LIGHT ASSEMBLY

    Click here

  8. REMOVE FRONT DOOR NO. 1 STIFFENER CUSHION


    1. B0067H0

      Remove the screw and front door No. 1 stiffener cushion.

  9. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. B00678S

      Remove the 4 screws.

    2. B0065HX

      Disengage the 9 clips and remove the front door trim board sub-assembly as shown in the illustration.

    3. Disconnect each connector.

    4. B0067QA

      Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly to remove the front door trim board sub-assembly.

  10. REMOVE NO. 1 INTERIOR ILLUMINATION LIGHT ASSEMBLY

    Click here

  11. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. B0067QT

      Remove the 7 screws and front door inside handle sub-assembly.

  12. REMOVE SEAT MEMORY SWITCH (w/ Memory)

    Click here

  13. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP

    B00652L

    1. Disengage the 9 claws and remove the front door inner glass weatherstrip as shown in the illustration.

  14. REMOVE DOOR SIDE AIRBAG SENSOR

    Click here

  15. REMOVE OUTER MIRROR CONTROL ECU ASSEMBLY

    Click here

  16. REMOVE OUTER MIRROR INSTALL HOLE COVER

    Click here

  17. REMOVE OUTER MIRROR PROTECTOR

    Click here

  18. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY

    Click here

  19. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH


    1. B0067KC

      Disengage the 2 clips to remove the front door lower frame bracket garnish.

  20. REMOVE FRONT DOOR TRIM BRACKET


    1. B00680M

      Remove the 2 screws and front door trim bracket.

  21. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

    Click here

  22. REMOVE FRONT DOOR SERVICE HOLE COVER


    1. B006655

      Remove the front door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the front door panel.

  23. REMOVE FRONT DOOR UPPER WINDOW STOP


    1. for Front Side:


      1. B0065IA

        Remove the bolt and front door upper window stop.

    2. for Rear Side:


      1. B006725

        Remove the bolt and front door upper window stop.

  24. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) battery terminal.

    2. for Driver Side:


      1. Connect the multiplex network master switch assembly and move the front door glass sub-assembly so that the door glass nuts can be seen.

    3. for Front Passenger Side:


      1. Connect the power window regulator switch assembly and move the front door glass sub-assembly so that the door glass nuts can be seen.

    4. Disconnect the cable from the negative (-) battery terminal.

    5. for Driver Side:


      1. Disconnect the multiplex network master switch assembly.

    6. for Front Passenger Side:


      1. Disconnect the power window regulator switch assembly.

    7. B0065B8

      Remove the 3 nuts.

      Note

      After the nuts are removed, do not allow the front door glass sub-assembly to fall.

    8. B00654XN01

      Remove the front door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.

      Note

      Do not damage the front door glass sub-assembly.

  25. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY


    1. B0067U0

      Disconnect the connector.

    2. B0066OX

      Loosen the 2 nuts and remove the 2 window regulator shims.

    3. B0067M4

      Remove the 7 nuts and front door window regulator assembly.

  26. REMOVE FRONT DOOR GLASS RUN


    1. B0066B9

      Disengage the guide and remove the front door glass run.

  27. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY


    1. B0067R1

      Disengage the 2 claws.

    2. Using a screwdriver, disconnect the connector.

    3. B0067MY

      Disengage the 2 claws and move the lever as shown in the illustration.

    4. B00683C

      Remove the front door outside handle assembly as shown in the illustration.

  28. REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. B006530

      Remove the hole plug.

    2. B00685Y

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door lock cylinder assembly.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  29. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)


    1. B00667H

      Remove the hole plug.

    2. B0066JH

      Using a T30 "TORX" socket wrench, loosen the screw.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

    3. Disengage the 2 guides and claw to remove the front door outside handle cover.

  30. REMOVE FRONT DOOR OUTSIDE HANDLE PAD


    1. B0065XD

      Disengage the 3 claws to remove the front door outside handle pad.

  31. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. B0065YD

      Disengage the claw.

    2. B00661S

      Disengage the 3 guides to remove the front door rear outside handle pad as shown in the illustration.

  32. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY


    1. B00671TC01
      *1 Front Door Lock Open Rod

      Disconnect the connector.

    2. Using a T30 "TORX" socket wrench, remove the 3 screws.

    3. Slide the front door lock with motor assembly downward to disconnect the front door lock open rod and remove the front door lock with motor assembly and cables as a unit.

    4. When reusing the front door lock with motor assembly:


      1. B0065U9

        Remove the door lock wire harness seal from the front door lock with motor assembly.

  33. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. B0066MQ

      Disengage the 3 clamps.

    2. B0067LTC01
      *A Inside
      *B Outside

      Using a T30 "TORX" socket wrench, loosen the screw.

    3. Slide the front door outside handle frame sub-assembly to disengage the claw and remove the front door outside handle frame sub-assembly.

  34. REMOVE FRONT DOOR LOCK OPEN ROD

    B0065XVN01

    1. Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.

  35. REMOVE DOOR GLASS FEMALE STABILIZER


    1. B0067BC

      Remove the bolt.

    2. Disengage the 2 guides to remove the door glass female stabilizer.

  36. REMOVE FRONT DOOR DIVISION BAR SEAL


    1. B00670I

      Using a clip remover, disengage the 2 clips.

    2. Disengage the claw to remove the front door division bar seal.

  37. REMOVE FRONT DOOR VENT SEAL


    1. B0066ZL

      Remove the front door vent seal.

  38. REMOVE FRONT DOOR CHECK ASSEMBLY


    1. B0067DEC01
      B0067U9 Nut
      B00679M Bolt

      Remove the 2 nuts, bolt and front door check assembly.

  39. REMOVE FRONT DOOR WEATHERSTRIP


    1. B0066XG

      Using a clip remover, disengage the 20 clips and remove the front door weatherstrip.

  40. REMOVE FRONT DOOR NO. 2 WEATHERSTRIP


    1. B00653B

      Using a clip remover, disengage the 8 clips and remove the front door No. 2 weatherstrip.

  41. REMOVE FRONT DOOR PANEL CUSHION

    B0066JK

    1. Disengage the claw and remove the front door panel cushion.

  42. REMOVE FRONT DOOR FRONT LOWER FRAME UPPER COVER

    Click here

  43. REMOVE FRONT DOOR BELT MOULDING

    Click here