SLIDING ROOF HOUSING INSTALLATION

PROCEDURE

1. Click here

   INSTALL SLIDING ROOF HOUSING ASSEMBLY

   
   

   1. Loosen the 6 bolts from the bracket of the sliding roof housing assembly.

   2. 

      Temporarily install the sliding roof housing assembly with the 8 nuts and 6 bolts.

   3. Tighten the 2 nuts.

      Tip:

      Tighten the 2 nuts in the order shown in the illustration.

      15 N*m

      153 kgf*cm

      11 ft.*lbf

   4. Tighten the 6 nuts.

      15 N*m

      153 kgf*cm

      11 ft.*lbf

   5. 

      Bolt (A)

      Bolt (B)

      Tighten the 12 bolts to install the sliding roof housing assembly.

      Bolt (A)
      8.0 N*m	82 kgf*cm	71 in.*lbf
      Bolt (B)
      15 N*m	153 kgf*cm	11 ft.*lbf

      Tip:

      The brackets can be installed in any order. The bolts must be tightened in the order of (A) then (B).

   6. 

      *a	Clamp
      *b	Marking

      for Clamp Type:

      
      

      1. Connect the sliding roof drain hose.

         Tip:

         Slide the hose to the base of the drain pipe.

      2. Engage the claw to secure the sliding roof drain hose.

         Tip:
         

         • Make sure that the clamp is on the marking or between the marking and hose end.

         • Use the same procedure for the other 3 sliding roof drain hoses.

   7. 

      *a	Clip
      *b	Marking
      	Outside
      	Front Side

      for Clip Type:

      
      

      1. Expand the clip to connect the sliding roof drain hose.

         Tip:

         Slide the hose to the base of the drain pipe.

      2. Release the clip to secure the sliding roof drain hose.

         Note:

         The clip must face toward the outside of the vehicle and also be above the lower surface of the sliding roof housing sub-assembly when installing the drain hoses.

         Tip:
         

         • Make sure that the clip is on the marking or between the marking and hose end.

         • Use the same procedure for the other 3 sliding roof drain hoses.

2. Click here

   INSTALL SLIDING ROOF WEATHERSTRIP

   
   
   1. 

      *a	Joint	*b	Alignment Mark (Purple)
      *c	Middle Mark	*d	Correct
      *e	Incorrect	*f	Pinched
      *g	Exposed	*h	Gap (raised, wavy, etc.)
      	Front Side	-	-

      Install the sliding roof weatherstrip:

      
      

      1. Position the joint of the sliding roof weatherstrip at the front center.

      2. Align the alignment marks (purple) on the sliding roof weatherstrip with the middle marks at the corners of the sliding roof panel sub-assembly and install the sliding roof weatherstrip.

      3. Install the lip of the sliding roof weatherstrip firmly.

3. Click here

   INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY

   
   

   1. Using a T25 "TORX" socket wrench, temporarily install the sliding roof glass sub-assembly with the 4 screws.

   2. 

      Perform a level check.

      
      

      1. Check the difference in level "a" between the roof panel and the upper surface of the sliding roof weatherstrip when the sliding roof glass sub-assembly is fully closed.

         Tip:

         "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

         Standard
         Area Measurement Area Measurement A - A 0 + 1.0 mm (0 + 0.0394 in.) 0 - 2.0 mm (0 - 0.0787 in.) B - B 0 + 2.0 mm (0 + 0.0787 in.) 0 - 1.0 mm (0 - 0.0394 in.) C - C 0 + 1.5 mm (0 + 0.0591 in.) 0 - 1.5 mm (0 - 0.0591 in.) D - D 0 + 1.5 mm (0 + 0.0591 in.) 0 - 1.5 mm (0 - 0.0591 in.)

   3. 

      *a

      Even

      Perform a gap check.

      
      

      1. Check the gap between the roof panel and sliding roof glass sub-assembly.

         Note:

         The gap must be even all around.

4. Click here

   CHECK FOR WATER LEAK

   
   

   1. After adjusting the sliding roof glass sub-assembly, check for water leakage into the vehicle interior.

   2. If there are any leaks, readjust the sliding roof glass sub-assembly.

5. Click here

   INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH

   Click here

6. Click here

   INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

   Tip:

   Use the same procedure as for the LH side.

7. Click here

   INSTALL NO. 1 SLIDING ROOF SIDE GARNISH LH

   
   

   1. Press and hold the UP switch until the sliding roof glass sub-assembly is fully tilted up.

   2. Engage the 3 claws to install the No. 1 sliding roof side garnish LH.

8. Click here

   INSTALL NO. 1 SLIDING ROOF SIDE GARNISH RH

   Tip:

   Use the same procedure as for the LH side.

9. Click here

   INSTALL NO. 2 SLIDING ROOF SIDE GARNISH LH

   
   
   1. 

      *a	Shaded Portion

      Align the front of the No. 2 sliding roof side garnish LH with the shaded portion, and then install the No. 2 sliding roof side garnish LH.

10. Click here

    INSTALL NO. 2 SLIDING ROOF SIDE GARNISH RH

    Tip:

    Use the same procedure as for the LH side.

11. Click here

    RESET SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY

    Click here

12. Click here

    CHECK SLIDING ROOF SYSTEM

    Click here