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QUARTER WINDOW GLASS INSTALLATION

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CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

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PROCEDURE


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    CLEAN QUARTER WINDOW ASSEMBLY


    1. B006542

      Clean the outer circumference of the quarter window assembly with a non-residue solvent.

      Note:

      • Do not touch the quarter window assembly surface after cleaning it.

      • Be careful not to damage the quarter window assembly and clips.

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    INSTALL QUARTER WINDOW ASSEMBLY


    1. Using a brush, coat the installation surface on the vehicle body with primer M.

      Note:

      • Do not coat the adhesive with primer M.

      • Do not apply too much primer M.

      • Allow the primer M to dry for 3 minutes or more.

      • Throw away any leftover primer M.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

    2. B00652DC01
      *A Back Side - -
      *a Adhesive center position *b Ceramic Notch
      B00667M Primer G - -

      Using a brush or sponge, coat the adhesive application area of a new quarter window assembly with primer G.

      Standard Dimension
      Area Dimension
      a 11.0 mm (0.433 in.)
      b 11.0 mm (0.433 in.)
      c 19.0 mm (0.748 in.)
      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      • Apply primer G onto the ceramic notches.

      • If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    3. Apply adhesive to the quarter window assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. B0066KPC28
        *a Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 12.0 mm (0.472 in.) or more
        b 8.0 mm (0.315 in.) or more

      2. Load the sealer gun with the cartridge.

      3. B0066GXC01
        *A Back Side - -
        *a Adhesive center position *b Ceramic Notch
        B00667M Adhesive - -

        Apply adhesive to the quarter window assembly as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 4.0 mm (0.157 in.)
        b 4.0 mm (0.157 in.)
        c 8.0 mm (0.315 in.)
        d 4.0 mm (0.157 in.)
        Tip:

        Apply adhesive onto the ceramic notches.

    4. Install the quarter window assembly.


      1. B0065KA

        Using suction cups, engage the 3 clips to install the quarter window assembly.

        Note:

        • Check that the clips are engaged to the vehicle body correctly.

        • Check the clearance between the vehicle body and quarter window assembly.

      2. Lightly press the outer surface of the quarter window assembly to ensure that the quarter window assembly is securely fit to the vehicle body.

        Tip:

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the quarter window assembly using protective tape until the applied adhesive becomes hard.

        Note:

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    5. w/ Glass Breakage Sensor:


      1. Engage the clamp to connect the wire harness.

      2. Connect the connector.

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    INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

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    INSTALL ROOF SIDE RAIL WEATHERSTRIP LH

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    INSTALL ROOF SIDE RAIL GARNISH ASSEMBLY LH

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    INSTALL INNER ROOF SIDE GARNISH ASSEMBLY LH

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    INSTALL CENTER PILLAR GARNISH ASSEMBLY LH

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    INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY LH

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    INSTALL REAR SIDE SEATBACK ASSEMBLY LH

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    CONNECT REAR SEAT 3 POINT TYPE OUTER BELT ASSEMBLY LH

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    CONNECT FRONT SEAT OUTER BELT ASSEMBLY LH

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    INSTALL LAP BELT OUTER ANCHOR COVER

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    INSTALL REAR SEAT CUSHION LOCK HOOK

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    INSTALL REAR SEAT CUSHION ASSEMBLY

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    INSTALL FRONT DOOR SCUFF PLATE LH

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