AIR CONDITIONING UNIT DISASSEMBLY

PROCEDURE


  1. PRECAUTION

    Note

    Make sure to perform initialization after replacing the air conditioning radiator damper servo sub-assembly. If initialization is not performed, the air conditioning unit assembly will not perform properly as the air conditioning amplifier assembly will not be able to recognize the position of the air conditioning radiator damper sub-assembly.

  2. REMOVE BLOWER ASSEMBLY

    Click here

  3. REMOVE LOWER DEFROSTER NOZZLE ASSEMBLY


    1. B00652H

      Disengage the 3 claws to remove the lower defroster nozzle assembly.

  4. REMOVE AIR HOSE


    1. B00687W

      Remove the air hose.

  5. REMOVE ASPIRATOR PIPE


    1. B006685

      Disengage the 2 claws to remove the aspirator pipe.

  6. REMOVE AIR CONDITIONING HARNESS ASSEMBLY


    1. Disconnect each connector.

      B0066G8

    2. Disengage the clamp to remove the air conditioning harness assembly.

  7. REMOVE NO. 4 COOLING UNIT PACKING


    1. B0066CG

      Remove the No. 4 cooling unit packing.

  8. REMOVE COOLER PLATE


    1. B0066AE

      Remove the cooler plate.

  9. REMOVE NO. 3 COOLING UNIT PACKING


    1. B00683J

      Remove the No. 3 cooling unit packing.

  10. REMOVE NO. 1 COOLING UNIT PACKING


    1. B0067KA

      Remove the No. 1 cooling unit packing.

  11. REMOVE AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY


    1. B00663Q

      Using a 4 mm hexagon socket wrench, remove the 2 hexagon bolts and air conditioner tube and accessory assembly.

    2. Remove the 2 O-rings from the air conditioner tube and accessory assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  12. REMOVE COOLER EXPANSION VALVE


    1. B0066JP

      Remove the cooler expansion valve.

  13. REMOVE HEATER PACKING


    1. B0067LI

      Remove the heater packing.

  14. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. B0065TG

      Disengage the 3 claws to remove the heater clamp.

    2. for LHD:


      1. B0067H7

        Remove the heater radiator unit sub-assembly as shown in the illustration.

        Note

        Prepare a drain pan or cloth in case the coolant leaks.

    3. for RHD:


      1. B00671C

        Remove the screw.

      2. Remove the heater radiator unit sub-assembly as shown in the illustration.

        Note

        Prepare a drain pan or cloth in case the coolant leaks.

  15. REMOVE HEATER PIPING COVER (for RHD)


    1. B0065ZR

      Remove the heater piping cover.

  16. REMOVE HEATER COVER


    1. B0067QM

      Disengage the 2 claws and remove the heater cover as shown in the illustration.

    2. w/ Screw:


      1. B006877

        Remove the screw.

  17. REMOVE NO. 2 COOLING UNIT PACKING


    1. B00668B

      Remove the No. 2 cooling unit packing.

  18. REMOVE HEATER GROMMET


    1. B00681Y

      Remove the heater grommet.

  19. REMOVE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY


    1. B0067RM

      Remove the 2 screws and No. 1 air conditioning radiator damper servo sub-assembly.

  20. REMOVE NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (for RH Side)


    1. B0065LM

      Remove the 2 screws and No. 2 air conditioning radiator damper servo sub-assembly.

  21. REMOVE NO. 4 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY


    1. B00666Q

      Remove the 3 screws and No. 4 air conditioning radiator damper servo sub-assembly.

  22. REMOVE NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (for LH Side)


    1. B0067FK

      Remove the 2 screws and No. 2 air conditioning radiator damper servo sub-assembly.

  23. REMOVE NO. 5 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY


    1. B0067ES

      Remove the 2 screws and No. 5 air conditioning radiator damper servo sub-assembly.

  24. REMOVE NO. 3 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY


    1. B0067HG

      Disengage the claw.

    2. Remove the 3 screws and No. 3 air conditioning radiator damper servo sub-assembly.

  25. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. Remove the 5 screws.

      B0065MS

    2. Disengage the 5 claws to remove the air duct with No. 1 cooler evaporator sub-assembly from the heater case.

    3. B0066EV

      Disengage the clamp.

    4. Remove the No. 1 cooler evaporator sub-assembly with No. 1 cooler thermistor from the air duct as shown in the illustration.

    5. B0066A6

      Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.

  26. REMOVE NO. 1 COOLER THERMISTOR

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  27. REMOVE HEATER CASE SUB-ASSEMBLY


    1. Using a plier nipper (side cutters), cut the 10 claws and remove the heater case sub-assembly.

      B0066Q2