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STEERING LINKAGE REASSEMBLY

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PROCEDURE


  1. Click here

    INSTALL NO. 2 STEERING RACK BOOT


    1. A01FMTHC06
      B0067U9 Lithium Soap Base Glycol Grease

      Apply lithium soap base glycol grease to the inside of the small opening of the No. 2 steering rack boot.

    2. Install the No. 2 steering rack boot to the groove of the rack housing.

      Note:

      • Be careful not to damage or twist the No. 2 steering rack boot.

      • Make sure that the No. 2 steering rack boot is free of rust and foreign matter.

  2. Click here

    INSTALL NO. 1 STEERING RACK BOOT

    Tip:

    Perform the same procedure as for the No. 2 steering rack boot.

  3. Click here

    INSTALL NO. 2 STEERING RACK BOOT CLAMP


    1. Temporarily install a new No. 2 steering rack boot clamp to the No. 2 steering rack boot.

      Note:

      Do not damage the No. 2 steering rack boot.

      A01FOYKC02
      *a Clamp Protrusion Positioning Area
      B0067U9 Up
      B00679M Front of Vehicle
      Tip:

      Make sure that the protrusion of the No. 2 steering rack boot clamp is positioned within the area shown in the illustration.

    2. A01FLRZN01

      Using SST, install the No. 2 steering rack boot clamp as shown in the illustration.

      09521-24010
      Note:

      • Do not pinch the No. 2 steering rack boot clamp excessively.

      • Be careful not to damage or twist the No. 2 steering rack boot.

    3. Remove SST and measure the clearance of the No. 2 steering rack boot clamp.

      Clearance
      2.5 to 4.0 mm (0.0984 to 0.157 in.)
  4. Click here

    INSTALL NO. 1 STEERING RACK BOOT CLAMP

    Tip:

    Perform the same procedure as for the No. 2 steering rack boot clamp.

  5. Click here

    INSTALL STEERING RACK BOOT CLIP (for LH Side)


    1. A01FMFKC01
      *a Clip Tab Positioning Area
      B0067U9 Up
      B00679M Front of Vehicle

      Using pliers, install the steering rack boot clip.

      Tip:

      Make sure that the tabs of the clip are facing the front of the vehicle.

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    INSTALL STEERING RACK BOOT CLIP (for RH Side)

    Tip:

    Perform the same procedure as for the LH side.

  7. Click here

    INSPECT POWER STEERING LINK ASSEMBLY


    1. A01FKMAN01

      Using SST, turn the pinion shaft and check that the left and the right steering rack boots expand and contract smoothly.

      09616-00011

      If the operation cannot be performed as specified, use new steering rack boot clamps and reinstall the steering rack boots.

  8. Click here

    INSTALL TIE ROD ASSEMBLY LH


    1. A01FL0UC01
      *a Matchmark

      Install the lock nut and tie rod assembly LH to the steering rack end sub-assembly until the matchmarks are aligned.

      Tip:

      After adjusting toe-in, tighten the lock nut.

  9. Click here

    INSTALL TIE ROD ASSEMBLY RH

    Tip:

    Perform the same procedure as for the LH side.

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    INSTALL WIRE HARNESS CLAMP BRACKET


    1. A01FKMNN01

      Install the 3 wire harness clamp brackets with the 3 bolts.

      Bolt (A)
      9.0 N*m 92 kgf*cm 80 in.*lbf
      Bolt (B)
      6.0 N*m 61 kgf*cm 53 in.*lbf

    2. Engage the claw to install the wire harness connector.