REAR BRAKE REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. REMOVE REAR WHEEL

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  2. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  3. REMOVE REAR DISC BRAKE PAD

    Note

    Be sure to inspect the rear disc when replacing the rear disc brake pads with new ones.

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    1. B0066QD

      Disconnect the pad wear indicator wire connector from the rear speed sensor.

    2. B0066US

      Disconnect the pad wear indicator wire assembly from the 2 clamps of rear disc brake dust cover.

    3. Disconnect the bleeder plug cap portion of the pad wear indicator wire assembly from the rear disc brake bleeder plug.

    4. B006587C01
      *a Ring

      Using SST and a hammer, disengage the ring of the pad guide pin (upper) and push out the pad guide pin (upper) from the rear disc brake cylinder assembly.

      SST
      09719-77040

      Note


      • Keep SST aligned with the pad guide pin (upper).

      • Do not damage the surface of the rear disc brake cylinder assembly.

    5. B0066AGC01
      *a Ring

      Using SST and a hammer, disengage the ring of the pad guide pin (lower) and push out the pad guide pin (lower) from the rear disc brake cylinder assembly.

      SST
      09719-77040

      Note


      • Keep SST aligned with the pad guide pin (lower).

      • Do not damage the surface of the rear disc brake cylinder assembly.

    6. A01FNLW

      While pushing the rear disc brake anti-rattle spring as shown in the illustration, remove the 2 pad guide pins.

    7. Remove the rear disc brake anti-rattle spring.

    8. B006736C01
      *a Notch

      Disengage the pad wear indicator wire assembly from the notch of the rear disc brake cylinder assembly.

    9. Remove the 2 rear disc brake pads from the rear disc brake cylinder assembly.

    10. A01FNS9

      Remove the pad wear indicator retainer and pad wear indicator wire assembly from the rear disc brake pad.

  4. REMOVE REAR DISC BRAKE ANTI-SQUEAL SHIM KIT


    1. Remove the rear disc brake anti-squeal shim from each rear disc brake pad.

  5. DISCONNECT REAR FLEXIBLE HOSE


    1. A01FOC6

      Remove the union bolt and gasket, and disconnect the rear flexible hose from the rear disc brake cylinder assembly.

  6. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A01FLCC

      Remove the 2 bolts and rear disc brake cylinder assembly.

  7. REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG


    1. Remove the parking brake shoe adjusting hole plug.

  8. REMOVE REAR DISC


    1. B0065GVC01
      *a Matchmark

      Put matchmarks on the rear disc and the rear axle hub and bearing assembly.

    2. B006887C01
      B0067U9 Contract

      Release the parking brake and remove the rear disc.

      Tech Tips

      If the rear disc cannot be removed easily, use a screwdriver to turn the shoe adjuster as shown in the illustration in order to contract the parking brake shoes.